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Pub.  42004-376A

Model 400-001 and 400-002NS RigCom Stations

Page: 3 of 22

d:\standard ioms - current release\42004 instr. manuals\42004-376a.doc
06/06

Speaker Horn Assembly (Model 400-001 Only)

After unpacking the unit, locate the speaker horn and the driver unit.  The speaker horn assembly must be
put together prior to installation.

Place the speaker bell over the driver bushing.  Position two large diameter fiber washers with the large
diameter steel washer sandwiched between them on the speaker bushing.  Place the small diameter rubber
washer into the speaker horn tip, followed by the small diameter fiber washer.  Screw the speaker horn tip
to the driver bushing until it is snug.

Installation

These enclosures must be installed by trained, qualified and competent personnel.  Installation must
comply with state and national regulations, as well as safety practices for this type of equipment.

Model 400-001 and 400-002NS must be installed in accordance with GAI-Tronics Pub. 42004-381,
Control Drawing # 73214.

CAUTION

  Do not install this equipment in hazardous areas other than those indicated

on the approval listing in the Specifications section of this manual.  Such installation may cause a
safety hazard and consequent injury or property damage.

The mounting location must be flat and provide proper clearance, rigidity and strength to support the
enclosure and all contained devices.

Securely fasten the enclosure to the mounting location, using (customer-supplied) 7/16-inch diameter
steel mounting bolts and washers, or washer head bolts.

WARNING

Insure proper grounding to protective earthing.

Do not disconnect equipment while energized.

Inspect and clean the machined flange flame joint surfaces of both the cover and box.  Surfaces must be
smooth, free of nicks, scratches, dirt or any foreign particle build-up that would prevent a proper seal.
Surfaces must seat fully against each other to provide a proper explosion-proof joint.  Clean surfaces by
wiping with a clean lint-free cloth.

Make certain no cover bolts are omitted.  Use only those bolts supplied with the enclosure. Recommended
torque setting of cover bolts = 17 ft-lbs, (23 N-m)

Summary of Contents for RigCom 400-001

Page 1: ...ned for a common talk or master slave communication system for the following hazardous locations Model 400 001 Class I Div I Groups C and D Model 400 002NS Class I Div I Groups B C and D when installe...

Page 2: ...safety and operating instructions should be read and followed before operating the unit Retain instructions for future reference 2 Heed warnings adhere to all warnings on the unit and in the operatin...

Page 3: ...s Pub 42004 381 Control Drawing 73214 CAUTION Do not install this equipment in hazardous areas other than those indicated on the approval listing in the Specifications section of this manual Such inst...

Page 4: ...of the aluminum enclosure See the Specification section for the weights and dimensions of the unit The enclosure must be securely fastened with 7 16 inch diameter steel mounting bolts located on all...

Page 5: ...ASS I DIV I GROUPS C D WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS TO REDUCE THE RISK OF IGNITION OF HAZARDOUS ATMOSPHERES CONDUIT SEALS MUST BE INSTALLED WITHIN 18 INCHES OF ENCLOSURE...

Page 6: ...the wires to the terminal blocks located on the PCBA within the enclosure See Figure 4 and charts for connection points and descriptions If using the 10438 001 Auxiliary Microphone Assembly connect t...

Page 7: ...s made for easy installation into the customer supplied junction box NOTE Only one line balance resistor assembly is needed per system For cable runs that are approximately 4000 feet 1219 m or longer...

Page 8: ...376A Model 400 001 and 400 002NS RigCom Stations Page 8 of 22 d standard ioms current release 42004 instr manuals 42004 376a doc 06 06 Figure 6 Master Slave System cable wiring greater than 4000 feet...

Page 9: ...is 15 000 feet for a system with less than ten stations This is based on No 18 AWG wire the stations spaced equidistantly and one station in the talk mode at a time For each station in talk mode the s...

Page 10: ...terminal block TB2 Name Pin No Description AC Power H 1 Positive terminal of the external ac power supply No connection when external ac power supply is not used AC Power N 3 Negative terminal of the...

Page 11: ...itch 8 Positive side of auxiliary footswitch that operates as the local push to talk switch Footswitch 9 Negative side of auxiliary footswitch that operates as the local push to talk switch P1 Front C...

Page 12: ...talk switch allows the operator to send a message to another station When not activated the station is listen mode and the station receives messages from other stations When a station is configured as...

Page 13: ...n function of the Slave units through external control wiring When the Master s push to talk is not activated the Slave stations are in talk mode allowing the Master to monitor the Slave s audio When...

Page 14: ...o not remove fuses when energized Replace with the same type and size fuse for continued safe operation F1 is the fuse on the ac power line 0 5A SLO BLO 250V 5 20mm UL F2 is the fuse on the dc power l...

Page 15: ...Gain Listen mode 30 dB Gain Talk mode speaker as the microphone 42 dB Gain Talk mode auxiliary microphone 48 dB Speaker Model 400 001 Only Rating 30 watts maximum Impedance 16 ohms Frequency response...

Page 16: ...ups C D when auxiliary microphone and or footswitch is used Hazardous locations Class I Div I Group D Model 400 002NS RigCom Station NRTL listed USA Hazardous locations Class I Div I Groups B C D when...

Page 17: ...l The Model 400 001 has the ability to operate unbalanced or balanced In the balanced system the audio pair is not ground referenced and the control signal requires a ground signal For interoperabilit...

Page 18: ...001 and 400 002NS RigCom Stations Page 18 of 22 d standard ioms current release 42004 instr manuals 42004 376a doc 06 06 Figure 11 Master Slave Configuration with the Model 400 001 as Slave Figure 12...

Page 19: ...s An unbalanced system for communication uses the negative of the audio pair as the ground reference for the control signal In the balanced system the audio pair is not ground referenced and the contr...

Page 20: ...002NS RigCom Stations Page 20 of 22 d standard ioms current release 42004 instr manuals 42004 376a doc 06 06 Figure 14 Master Slave Unbalanced Configuration with the Model 400 001 as Slave Figure 15...

Page 21: ...om Stations Page 21 of 22 d standard ioms current release 42004 instr manuals 42004 376a doc 06 06 Figure 16 Master Slave Balanced Configuration with Model 400 001 as Master Figure 17 Master Slave Bal...

Page 22: ...Pub 42004 376A Model 400 001 and 400 002NS RigCom Stations Page 22 of 22 d standard ioms current release 42004 instr manuals 42004 376a doc 06 06 Figure 18 Balanced Common Line Configuration...

Page 23: ...be Buyer s sole and exclusive remedy and in no event shall GAI Tronics warranty obligations with respect to services exceed 100 of the total cost of services provided hereunder Warranty Periods Every...

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