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FILLING AND BLEEDING INSTRUCTIONS

WARNING:

Do not cycle tool without screws or bleeder bottle installed in tool head.  Severe personal injury may occur.

To replace a small amount of oil in the tool follow steps 19 and 20 below.

Should it become necessary to completely refill the tool (as would be required after tool has been dismantled and
reassembled), take the following steps.
 
  1. Ensure air piston is at the full bottom of stroke by pushing power piston rod down.
  2. Fill power cylinder and oil passage to the top.
  3. Place gasket and o'ring on top of the handle.
  4. Push head piston in head cylinder until it stops.
  5. Press head cylinder down on top of handle, being careful not to tear o'ring on top of power cylinder, install screws
      and tighten evenly. 
  6. Remove front screw and seal from top of head. Attach 4oz. bottle assy (745163).
  7. Squeeze bottle gently until no air rises into bottle. (Be careful not to move head piston when filling with oil). 
   8. Remove 4oz. bottle assy. (745163) from front hole. Replace screw and stat-o-seal. Remove rear screw and stat-o-seal
      and attach 4 oz. bottle assy. (745163) Repeat step 7.
  9. Remove 4oz. bottle assy. (745163) from rear hole, install screw and stat-o-seal.
10. Reattach 4oz. bottle assy. (745163) to front bleeder hole and connect to air.
11. Cycle tool 10 times holding trigger down for 5 seconds between cycles.
12. Remove 4oz. bottle assy. (745163), replace screw and stat-o-seal. 
13. Cycle tool 10 times, check stroke (see below), if piston does not come completely forward (see below), or does not
      have a .775 stroke follow steps 14-21. If stroke checks O.K. and piston comes completely forward (see below) the   
      bleeding procedure is complete. If not, continue.
14. Disconnect air while piston is in rear position.
15. Remove screw and stat-o-seal from both front and rear holes.
16. Gently push piston in until it stops.
17. If fluid is not at top of rear hole, attach 4oz. bottle (745163) and repeat step 7.
18. Remove 4oz. bottle assy. (745163), replace rear screw and stat-o-seal.
19. Attach 4oz. bottle assy. (745163) to front hole, connect air.
20. Cycle 10 times, remove 4oz. bottle assy. (745163), replace screw and stat-o-seal.
21. Repeat step 13.

CAUTION:

 Use CAUTION when removing screws and 4oz bottle assy. hydraulic fluid may be under pressure.

WARNING:

 Failure to follow these instructions carefully may result in severe personal injury.

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Summary of Contents for GBP712C

Page 1: ...GAGEBILT MADEINU S A GAGE BILT PRODUCTS CORP 14500 Barber Drive 586 771 7664 Warren Mi 48088 586 771 2665 Fax e mail solutions gagebilt com www gagebilt com GBP712C INSTALLATION TOOL ...

Page 2: ...ling Bleeding 5 Trouble Shooting 6 Overhaul Disassembly and Parts Lists 7 8 Nose Assembly Selection Chart 9 EU Conformity and Warranty 10 SPECIFICATIONS Hand Held Weight 6 50 lbs Air pressure req d 90 120 p s i Air consumption 16 SCF cycle 4 53 L cycle Hydraulic fluid Automatic Transmission Fluid Dextron III or equivalent Setting stroke 775 Rated pull load 4 500 lbs Noise level 78 4 dB A Vibration...

Page 3: ...ibly when pintail breaks off Severe personal injury may result CAUTION GAGE BILT TOOLS ARE APPROVED TO INSTALL HUCK AVDEL CHERRY POP AND OTHER FASTENERS WHEN USED BY PERSONS WITH SPECIFIC TRAINING OF BLIND RIVET AND LOCKBOLT INSTALLATION EQUIPMENT WARNING Do not operate without Stat O Seal S572 and cap screw 402482 Pressurized hydraulic fluid may cause severe personal injury WARNING Do not operate...

Page 4: ...f any tool depends upon good maintenance practices Following these minimal requirements for service and care will extend the life of your tool Only use an air supply set at 90 120 lbs equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full and free of air by using the air bleeder 745163 on a regular basis Proper care by opera...

Page 5: ...nd attach 4 oz bottle assy 745163 Repeat step 7 9 Remove 4oz bottle assy 745163 from rear hole install screw and stat o seal 10 Reattach 4oz bottle assy 745163 to front bleeder hole and connect to air 11 Cycle tool 10 times holding trigger down for 5 seconds between cycles 12 Remove 4oz bottle assy 745163 replace screw and stat o seal 13 Cycle tool 10 times check stroke see below if piston does no...

Page 6: ...g externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring installation tool 744151 is recommended b Check o rings on valve sleeve 743144 valve spool 743142 and valve plug 744142 If worn or damaged replace Valve sl...

Page 7: ...inst threaded end of head piston 713111 to slide it out of head cylinder 712100 Be careful not to damage threads or cause burrs on polished piston rod surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws 402479 uniformly to 40 inch lbs to prevent leakage around the gasket 7 Rev 11 06 Daily...

Page 8: ...l of air piston slide piston rod 745344 back up to the end of its travel Using packing plug wrench 704150 remove packing plug 744118 With packing plug removed power cylinder 745331 can be removed by pushing on power cylinder tool 704151 when inserted into top of power cylinder To reassemble the handle reverse the above procedure being certain that all o rings are properly lubricated before install...

Page 9: ...16 NAS06 730B 10 NAS06 731 20 NAS06 204B 25OS NAS06 204B 30OS NAS06 731 45 NAS06 204B 34OS MULTI GRIP LOCKBOLT 3 16 MG06 713 20 MG06 713 60 1 4 MG08 713 20 MG08 713 60 5 32 SB05 752B 20 SB05 752B 45 SB05 752A 43OS 3 16 SB06 752B 20 SB06 752B 45 SB06 752A 43OS 1 4 SB08 713 20 SB08 204C 27OS SB08 204C 37OS SINGLE ACTION BLIND BOLT MS21140S MS21140U MS21141S MS21141U MS90353S MS90353U MS90354S MS9035...

Page 10: ...le for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if th e goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 90 days after the receipt of the material by the customer T...

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