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WARNING

Do not pull fastener unless it is placed

 

in 

an assembly, pin will eject forcibly

 

when

pintail breaks off. Severe

 

personal injury

may result.

WARNING

Hydraulic power units that deliver high

pressure for the "PULL" and "RETURN"

and are not equipped with relief valves

are specifically not recommended and

may be dangerous.

WARNING

When operating installation equipment

always wear approved eye protection. Do

not look in front of nose assembly or rear

of tool when installing fastener.

CAUTION

Insure that nose assembly is properly

matched for the

 

fastener being installed.

WARNING

Be sure there is adequate clearance for

tool and operator's hands before

proceeding. Keep fingers clear of any

moving  parts. Keep fingers clear from

fasteners and installed materials.

 

Severe

personal injury may result.

WARNING

Installation of fasteners may exceed

acceptable noise levels. Use approved

hearing protection.

WARNING

Proper pull and return pressures are

important for proper function of

installation tools. Severe personal injury

or damage to equipment may occur

without correct pressures.

CAUTION

Keep Nose Assemblies clean and free

 

of

chips and debris.

CAUTION: 

Keep dirt and other foreign matter out of hydraulic systems of tools, hoses, couplers and

powerunit . Do not let hose fittings and couplers contact a dirty floor or unclean working

surface. Foreign matter in hydraulic fluid may cause tool and the powerunits valves to

malfunction.

WARNING

Always disconnect tool from powerunit

before performing any maintenance

 

to

any tool or nose assembly.

 

Insure

 

that all

connections are proper and

 

there are no

visible leaks from tool

 

or hoses before

connecting to

 

power

.

NOTE:

Please read this manual before servicing or using this tool. Complete

with warnings and cautions to prevent severe personal injury or damage

the tool.

Summary of Contents for GB902

Page 1: ...GAGE BILTInc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GB902 HYDRAULIC POWERUNIT ...

Page 2: ...min 5000 psi Output Pressure NOTE ADJUST AIR PRESSURE ACCORDING TO REQUIRED PULL PRESSURE FOR TOOL BEING USED CONSULT TOOL MANUALS FOR PROPER SETTINGS Pull Return max 10 000 psi 60 psi 5 200 lbs 70 psi 6 200 lbs 80 psi 7 200 lbs 90 psi 8 200 lbs 100 psi 9 000 lbs 110 psi MAXIMUM MAXIMUM OUTPUT 10 000 lbs Operating temperature Ambient min 0 F 18 C Hydraulic Fluid max 150 F 65 C Hydraulic Fluid Good...

Page 3: ...NG Installation of fasteners may exceed acceptable noise levels Use approved hearing protection WARNING Proper pull and return pressures are important for proper function of installation tools Severe personal injury or damage to equipment may occur without correct pressures CAUTION Keep Nose Assemblies clean and free of chips and debris CAUTION Keep dirt and other foreign matter out of hydraulic s...

Page 4: ...r oil alcohol glycerin etc Use of other than good quality hydraulic oil will void warranty and damage the pump hose and application We recommend Mobil DTE 13M or equivalent E F Cycle the pump with tool attached several times Re check the oil level in the pump reservoir with the tool in the relaxed position F Check for leaks PREPARATION To avoid poor performance and down time keep foreign material ...

Page 5: ... pump 3 Connect air supply to pump 4 Insert rivet into nose assembly 5 Turn handle on pump to position A 6 Hold down on foot pedal until rivet breaks then release pedal 7 Turn handle to center position for 2 to 5 seconds to release hydraulic pressure 8 Turn handle on pump to position B 9 Hold down on foot pedal until tool is pushed off of rivet then release pedal 10 Turn handle on pump to center n...

Page 6: ...ROUBLE SHOOTING CHART 1 Tool will not reciprocate when motor is running A Improperly coupled hoses B Bind in tool or nose assembly C Pump to motor coupling damaged D Hydraulic fluid level is low or viscosity not proper E Unloading valve in tool improperly installed or missing 2 Fastener pintail fails to break off A PULL pressure set too low B Defective hose couplers C Defective internal relief val...

Page 7: ......

Page 8: ... s s or 1 23 9 02 02 3 S te el ba ll 1 6 5 90 20 6 5 Fo ot p ed al 1 24 O ring 1 6 6 N A O il man if old 1 25 W a s h er 6 6 7 N A S c re w 1 26 N A Top re s erv o ir p la te 1 6 8a 90 20 6 8 S h ip pin g plug red 1 27 N A B as e 1 6 8b 90 20 6 8 1 A ir v en t plu g b lac k 1 28 Cru s h W a s h er 2 6 9 N A S p ring p in 1 29 9 02 02 9 Relief v a lv e s c re w 1 7 0 N A Co mpres s ion s p ring 2 3...

Page 9: ...ncurred by the buyer or subsequent user in repairing or replacing defective goods or if th e goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 90 days after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRES...

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