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Gage Bilt GB752SVSRVT-5, Original Instructions Manual

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Gage Bilt GB752SVSRVT-5 Original Instructions Manual Download Page 1

44766 Centre Court, Clinton Twp., MI. 48038 USA 

 

Ph: +1 (586) 226

-

1500  Fax: +1 (586) 226

-

1505 

 

[email protected] / www.gagebilt.com

 

GB752SVSRVT

-

5

 

ORIGINAL INSTRUCTIONS

 

INSTALLATION TOOL

 

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

 

E

-

MAIL US FOR A DISTRIBUTOR NEAR YOU.

 

GAGE BILT

 

        MADE in USA

 

S/N: 1001 AND ABOVE

 

PLEASE  CONTACT  GAGE  BILT  FOR 

ALL OTHER SERIAL NUMBERS.

 

Summary of Contents for GB752SVSRVT-5

Page 1: ...226 1505 solutions gagebilt com www gagebilt com GB752SVSRVT 5 ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GAGE BILT MADE in USA S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ... Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB752SVSRVT 5 8 How to use the GB752SVSRVT 5 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart and Accessories 20 24 ...

Page 3: ...ages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EX...

Page 4: ...ned specifically for the efficient installation of blind rivets This tool s unique split system provides the operator with a lightweight ergonomic tool The head assembly when held in hand weighs 2 00 lbs 91kg The entire split handle installation tool weighs 7 00 lbs 3 18 kg It has a 500 12 7 mm fastener setting stroke The GB752SVSRVT 5 split handle installation tool operates on 90 to 100 psi 6 2 6...

Page 5: ...ILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Head Cylinder Assembly Hydraulic PULL Hose Vacuum Assembly Handle Assembly Air Line Actuator Lever Assembly Air Inlet Pintail Evacuation Image may not reflect actual tool Hanger Bleed Screw Bleed Screw Flow_Speed control valve ...

Page 6: ...ment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator shou...

Page 7: ...sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fasten...

Page 8: ...stand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep finger...

Page 9: ...rator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fa...

Page 10: ...reparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemb...

Page 11: ...hydraulic hose assembly A 122 towards plug 704313 located on handle assembly 704132 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 752507 full forward Install gasket 704129 o ring S832 and socket head cap screws 400061 400066 on manifold head assembly 744306 Assemble head cylinder assembly 752124 to manifold head assembly 744306 Apply Loctite 242 to all socket head cap sc...

Page 12: ...manifold head assembly 744306 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 500 12 7 mm using instructions a thru c and diagrams below We recommend using a pair of dial calipers a With the actuator assembly air 704130 released check dimension A b Holding actuator assembly air 704130 down check dimension B c Subtract dimensi...

Page 13: ...e spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 704140 valve spool assembly 704143 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool assembly 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or...

Page 14: ... ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the instructions and parts list on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before insta...

Page 15: ...SEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert and turn 5 8 open end box wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the lever assembly 724017 including spring pin A 1174 ACTUATOR ASSEMBLY AIR WARNING Disconnect tool fro...

Page 16: ...ttom of handle assembly 704132 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plug 704118 removed power cylinder 751131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 751131 To reassemble the ...

Page 17: ...17 REV 5 22 GB752SVSRVT 5 INSTALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 REV 5 22 GB752SVSRVT 5 INSTALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...ganic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate...

Page 20: ...4RA 5N 751A 43OS 3 16 6N 751 23 6N 352 61 6N 751C 54RA 6N 751A 43OS 3 32 3N 751 23 3N 352 61 3N 751B 54RA 3N 751A 43OS 1 8 4CEA 751 23 4CEA 352 61 45CEA 751B 54RA 4CEA 751 43OS 5 32 5CEA 751 23 5CEA 352 61 45CEA 751B 54RA 5CEA 751 43OS 3 16 6CEA 751 23 6CEA 352 61 6CEA 751C 54RA 6CEA 751 43OS 3 32 3N 751 23 3N 352 61 3N 751B 54RA 3N 751A 43OS 1 8 4CES 751 23 4CES 352 61 4CES 751B 54RA 4CES 751 43O...

Page 21: ...t pg 20 Sold Separately Adapter Assembly 730715 Adapts XX 715 XX 51 series nose assemblies to GB752 installation tool See Chart pg 20 Sold Separately Other adapters available Contact Gage Bilt for more information Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB10...

Page 22: ... 704153 Sold Separately Fill Bottle 745263 Sold Separately GB752SH Stroke 500 12 7 mm Hand held weight 2 50 lbs 1 1 kg Entire tool weight 7 50 lbs 3 4 kg Pull load 3 800 lbs 16 9 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Accessories Cont Approved for use on Gage Bilt CE inst...

Page 23: ...23 REV 5 22 GB752SVSRVT 5 INSTALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...veter Tool Backpacks For 5ft hose Split System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE SLIC TITE IS ...

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