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13

 

REV 4/23

 

 

 

GB752SHVT INSTALLATION TOOL SN# 1002 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.

 

 

  1.  MORE THAN ONE PULL IS REQUIRED TO BREAK FASTENER.

 

 

a)

 

Tool needs to be bled. (See filling and bleeding procedures pgs. 11 

-

 12).

 

 

b)

 

Spring has fatigued, replace.

 

 

c)

 

Jaws are stripped or packed with chips. Clean or replace.

 

 

d)

 

Incorrect nose tip.

 

 

  2.  SLOW OR PARTIAL OPERATION WHEN THE LEVER (704345) IS DEPRESSED.

 

 

              a)  Polyseal (A

-

1134) and o

ring (400791) on the piston (752507) could be worn or damaged. Replace.

 

 

b)

 

Back

-

up ring (S908) and o

ring (A

-

201) on the piston rod assembly (744136) could be worn or damaged. Replace.

 

 

c)

 

Muffler (744143) or filter inside valve spool assembly (743142) may be plugged with dirt. Clean thoroughly and back

-

blow

 

 

with compressed air.

 

 

d)

 

Hole in metering screw in valve spool assembly (743142) may be blocked or damaged. Hole diameter should be .028" (.71 mm). 

 

     Clear and size or replace.

 

 

  3.  NO OPERATION WHEN LEVER (704345) IS DEPRESSED.

 

 

a)

 

Tool seized due to mechanical failure or damaged parts.

 

 

  4.  OIL LEAKAGE.

 

 

a)

 

DO NOT

 OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.

 

 

b)

 

Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.

 

 

  5.  AIR BYPASS FROM VALVE HOUSING.

 

 

a)

 

If the spring (744144) breaks or dislodges, air will flow freely through the muffler (744143). Replace or reset. 

 

     Valve spring installation tool (744251) is recommended.

 

 

b)

 

Check o'rings on valve sleeve (743144), valve spool assembly (743142), and valve plug (744142). If worn or damaged, 

 

     replace. Valve sleeve removal tool (744152) is recommended.

 

 

  6.  FASTENER STEM JAMMED IN NOSE ASSEMBLY.

 

 

a)

 

Nose assembly components require service. 

DISCONNECT AIR FROM TOOL

, remove the nose from the tool and 

 

    disassemble. Replace worn or broken parts. Clean the surface the jaws ride on.

 

 

b)

 

Items lodged side by side in the follower. Disassemble, remove stems, and reassemble.

 

 

c)

 

 Incorrect follower.

 

 

TROUBLESHOOTING

 

 

1.

 

Disconnect air from tool.

 

 

2.

   

Remove end cap.

 

 

3.

 

Slide Stroke Limiter over rear Piston.

 

 

 

 

(See Nose Assembly Selection Chart pg. 20 and 

 

 

 

  accessories pg. 21 to select Stroke Limiter).

 

 

4.

   

Tighten End Cap onto tool. (See pg. 10 for torque setting).

 

STROKE LIMITER

 

Images may not reflect actual tool

 

STROKE LIMITER INSTRUCTIONS

 

Summary of Contents for GB752SHVT

Page 1: ...YOU GB752SHVT ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...nical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB752SHVT 8 How to use the GB752SHVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling 1...

Page 3: ...er or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller...

Page 4: ...r assembly when held in hand weighs 2 50 lbs 1 13 kg The entire split handle installation tool weighs 7 50 lbs 3 40 kg It has a 500 12 7 mm fastener setting stroke The GB752SHVT split handle installat...

Page 5: ...BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Handle Assembly Head Cylinder Assembly Evacuation Tube Air Inlet Lever Air Line RETURN Hydraulic PULL Hose Handle Split Hanger Bleed Screw B...

Page 6: ...is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is e...

Page 7: ...ng down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose...

Page 8: ...readed mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times whil...

Page 9: ...tion and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on t...

Page 10: ...tings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See hydraulic thread preparati...

Page 11: ...303 is to the top Rest head cylinder assembly 752120 over a small bucket or can Completely fill up fill bottle 745263 6 Connect fill bottle 745263 to manifold handle 744303 hole marked 4 Remove button...

Page 12: ...NOT over tighten 8 Connect air supply Cycle tool 5 6 times and check stroke of 500 12 7 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever 704345 rele...

Page 13: ...ical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source A...

Page 14: ...tasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber mat...

Page 15: ...1 1 Remove set screw 401771 and lever 704345 from handle assembly 700343 2 Remove pin 703543 from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle 700343 If unable to remove by h...

Page 16: ...4121 from bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 rem...

Page 17: ...17 REV 4 23 GB752SHVT INSTALLATION TOOL SN 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 REV 4 23 GB752SHVT INSTALLATION TOOL SN 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...xide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled...

Page 20: ...51A 43OS 1 8 4N 751 23 4N 352 61 45N 751B 54RA 4N 751A 43OS 5 32 5N 751 23 5N 352 61 45N 751B 54RA 5N 751A 43OS 3 16 6N 751 23 6N 352 61 6N 751C 54RA 6N 751A 43OS 3 32 3N 751 23 3N 352 61 3N 751B 54RA...

Page 21: ...installation Sold Separately Adapter Assembly 751204 Adapts 204 offset series nose assemblies to GB752 installation tool Sold Separately Other adapters available Contact Gage Bilt for more informatio...

Page 22: ...ER SERIAL NUMBERS Alternative Styles Sold Separately GB752SR Stroke 500 12 7 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 00 lbs 3 2 kg Pull load 3 800 lbs 16 9 kN GB752 Stroke 500 12 7 mm H...

Page 23: ...23 REV 4 23 GB752SHVT INSTALLATION TOOL SN 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...ROTHERS REFINING CO TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS SLIC TITE IS A REGISTERED TRADEMARK OF...

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