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6

 

REV 6/22

 

 

GB745SH

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12 INSTALLATION TOOL S/N: 1006 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whipcheck safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

  1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

  cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

  weight and power of the tool.

 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and  

 

  have both hands available.

 

  4. Maintain a balanced body position and secure footing.

 

  5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

  6. Use only lubricants recommended by the manufacturer.

 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting   

 

  of normal or unexpected movement of the tool.

 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB745SH-12

Page 1: ...R YOU GB745SH 12 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com INSTALLATION TOOL GAGE BILT MADE in USA S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...inciple of Operation 7 How to set up the GB745SH 8 How to use the GB745SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Installing Stroke Limiters 13 Bleeding Tool using the GB946 Powerunit Standard Bleed 14 Bleeding Tool using the GB946 Powerunit Overhaul Bleed 15 Troubleshooting 16 Overhaul 17 19 Parts Lists 20 21 DEXRON III Oil Safety Data SDS 22 Nose Assembly Selecti...

Page 3: ...mages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES E...

Page 4: ...weight ergonomic tool The head assembly when held in hand weighs 2 1 4 lbs 1 02 kg The entire split installation tool weighs 10 1 2 lbs 4 76 kg It has a 620 15 75 mm fastener setting stroke The GB745SH 12 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SH 12 does not...

Page 5: ...T FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Bleed Screw Bleed Screw Image may not reflect actual tool ...

Page 6: ... if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the...

Page 7: ...downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal ...

Page 8: ...for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adeq...

Page 9: ...g protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed mater...

Page 10: ... daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure For a complete overhaul service tool kit GB745SHTK is recommended see overhaul pgs 17 21 WEEKLY MAINTENANCE Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder asse...

Page 11: ...dle split 700326 Slowly push piston 745310 completely to the rear Dim B Install gasket 745124 o ring S832 and socket head cap screws 400061 on handle split 700326 Assemble head cylinder 745366 to handle split 700326 5 Coil tool up on bench and lay handle assembly 744129 down on side so that the hole marked P on side of manifold handle 745303 is to the top Rest head cylinder 745366 over a small buc...

Page 12: ...nd attach air bleeder assembly in an upright position 6 Connect air supply Cycle tool ten times removing any air bubbles Leave piston 745310 in FRONT position Dim A 7 Disconnect air supply Remove air bleeder assembly from side hole marked 1 on head cylinder 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 inch lbs 3 95 Nm Do not over tighten 8 Attach air supply pre...

Page 13: ...and stat o seal S572 from front bleeder hole marked 1 5 Install end cap 745616 and torque to 45 foot lbs 61Nm Oil will drain from front bleeder hole marked 1 during installation 6 Attach button head cap screw 402482 and stat o seal S572 to front bleeder hole marked 1 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 7 Connect tool to air and using a pair of dial calipers check for full...

Page 14: ...he pump hose adapter and re attach the button head cap screw and stat o seal to hole R on the manifold handle Torque screws to 35 inch lbs 3 95 Nm Do not over tighten 8 Connect the tool to air The piston should come full forward 147 005 3 7mm 127mm Dim A See image on pg 12 Disconnect air from tool If piston does not check 147 005 3 7mm 127mm Dim A in the forward position repeat steps 1 8 above 9 R...

Page 15: ...mage on pg 12 Disconnect air from tool If piston does not check 147 005 3 7mm 127mm Dim A in the forward position repeat steps 1 8 above 9 Remove button head cap screw and stat o seal from hole 1 on head cylinder and hole marked P on manifold handle 10 Attach the pump hose adapter to hole 1 on the head cylinder 11 Place the handle assembly 744129 over your oil collection container with hole P poin...

Page 16: ...be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN THE ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that l...

Page 17: ... during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 17 21 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surf...

Page 18: ...1 Remove actuator lever assembly 704343 and pin slotted 400608 2 Insert a 5 8 open end wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle split 700326 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 7...

Page 19: ...744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 745331 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 745331 To reassemble the handle assembly 744129 1...

Page 20: ...20 REV 6 22 GB745SH 12 INSTALLATION TOOL S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 21: ...E BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so could result in SEVERE PERSONAL IINJURY ...

Page 22: ...anic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate ...

Page 23: ...8 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS 5 32 UAB568 713 21 3 UAB568 713 61 3 UAB05 752B 43OS5 3 16 UAB06 752B 43OS5 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 745C 23 SMLS04 745C 48 SMLS04 752B 43OS5 5 32 SML...

Page 24: ...ly 745751 Adapts all offset 713 and 752 series noses Sold Separately Other adapters available Contact Gage Bilt for more information Catcher Bag Stem 756610 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Accessories Cont Approved for use on Gage Bilt CE installation tools...

Page 25: ...Sold Separately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and...

Page 26: ...mation Sold Separately STRAIGHT FEED N SWAGE Sold Separately For use on Gage Bilt installation CE tools and or other manufacturer s CE approved tools of similar design SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt...

Page 27: ...OLLAR FEEDER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 28: ... FOR ALL OTHER SERIAL NUMBERS GB745SH 12 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately GB946 FILL BLEED PUMP For quick and easy bleeding of tools Recommended for high production facilities ...

Page 29: ...GE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745SR Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 28 02 kN GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Pull load 6 300 28 02 kN ...

Page 30: ...GE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745SHAVT Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Pull load 4 500 20 kN Tool used with the GB808 powerunits GB745 204 Stroke 500 12 7 mm Hand held weight 12 lbs 5 44 kg Pull load 5 600 24 9 kN ...

Page 31: ...31 REV 6 22 GB745SH 12 INSTALLATION TOOL S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 32: ...IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Riveter Kits Available Sold Separately...

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