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9

 

REV 1/24

 

 

 

GB745/206

-

500SH INSTALLATION TOOL 

S/N 1004 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

HOW TO USE THE GB745/206

-

500SH

 

Lockbolts

 

 

1. Insert fastener through the work piece.

 

 

 

 

 

 

2. Slide collar over fastener.

 

 

Note: Always hold tool so pulling head is perpendicular to sur-

face of material in which fastener is being installed. Exert firm 

pressure against fastener during installation.

 

 

 

 

 

 

 

3.  Insert tool onto fastener.

 

 
 
 
 
 
 

4.  Press actuator to start cycle.

 

 

5.  Release actuator as soon as fastener breaks.

 

 

6.  Repeat steps 1 

-

 5.

 

Blind Fasteners

 

 

1.

 

Insert fastener.

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pres-

sure against fastener during installation.

 

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle.

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1 

-

 4.

 

Images may not reflect actual tool or fastener

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners.

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this  

 

 equipment.

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

         

 

 based on their application.

 

 

 

 

  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

     

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 ●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

 

 

 persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Summary of Contents for GB745/206-500SH

Page 1: ...U ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500SH 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in US...

Page 2: ...ion and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500SH 8 How to use the GB745 206 500SH 9 Maintenance and Hydraulic Thread...

Page 3: ...r or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller i...

Page 4: ...mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500SH comes with 8 ft 2 44 m of hose The GB745 206 500SH cylinder w...

Page 5: ...E CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Machined Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet Image ma...

Page 6: ...ent is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use i...

Page 7: ...e to the rear of the cylinder machined The oil from the rear of the cylinder machined is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the att...

Page 8: ...all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer mu...

Page 9: ...ng protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use b...

Page 10: ...pect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections a...

Page 11: ...2 Do not over tighten CAUTION Do not cycle tool without button head cap screws 402482 or fill bottle 745263 air bleeder assembly 704153 installed in tool 10 Repeat steps 7 9 using the return pressure...

Page 12: ...ttach air bleeder assembly 704153 connect tool to air and cycle tool ten times 8 Hold actuator assembly air 704130 down until piston assembly 206129 is at end of stroke Disconnect air remove air bleed...

Page 13: ...or dislodged air will bleed directly through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is wo...

Page 14: ...e of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished b...

Page 15: ...ol assembly 704151 5 When air piston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remov...

Page 16: ...16 REV 1 24 GB745 206 500SH INSTALLATION TOOL S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...E PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be re...

Page 18: ...dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spi...

Page 19: ...SG 1 8 MBC04 27OSSG MBC04 37OSSG 5 32 MBC05 27OSSG MBC05 37OSSG 3 16 MBC06 27OSSG MBC06 37OSSG 13 64 GS8 32OSSG GS8 42OSSG 17 64 GS10 32OSSG SMLS08 37OSSG GP M GP LGP M LGP AND ASP ARE REGISTERED TRAD...

Page 20: ...Sold Separately Air Bleeder Assembly 704153 Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500SH Installa...

Page 21: ...ASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke...

Page 22: ...OVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14...

Page 23: ...23 REV 1 24 GB745 206 500SH INSTALLATION TOOL S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...HERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE...

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