Gage Bilt GB745/206-500SH Instructions Manual Download Page 4

4

 

REV 1/24

 

 

 

GB745/206

-

500SH INSTALLATION TOOL 

S/N 1004 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

SPECIFICATIONS

 

 

Hand Held Weight 

 

-

   2.0 lbs. (.91 kg)

 

Weight

 

-

   12 lbs. (5.44 kg)

 

Air pressure req'd

 

-

   90 

-

 100 p.s.i. (6.2 

-

 6.9 bar) Max.

 

Air consumption

 

-

   .30 SCF/cycle (8.50 L/cycle).

 

Hydraulic Oil

 

-

   Automatic Transmission Oil,

 

    Dexron® III, or equivalent.

 

Setting stroke

 

-

   .500" (12.7mm)

 

Rated pull load

 

-

   5,600 lbs. (24.9 kN)

 

Noise level

 

              

-

   Less than 81.5 dB(A)

 

The GB745/206

-

500SH Split Pneumatic

-

Hydraulic Installation Tool is designed specifically for the efficient installation of blind rivets 

and lockbolt fasteners. This tool

s unique "split" system provides the operator with a lightweight ergonomic tool. It has a .500" (12.7mm) fastener 

setting stroke with a rated pull load of 5,600 lbs. (24.9 kN) at 90 psi. (6.2 bar) air pressure at the air inlet.

 

 

The GB745/206

-

500SH comes with 8 ft. (2.44 m) of hose. The GB745/206

-

500SH cylinder when held in your hand, weighs 2.0 lbs. (.91 kg). 

While the entire split installation tool weighs 12 lbs. (5.44 kg).

 

 

The GB745/206

-

500SH Split Pneumatic

-

Hydraulic Installation Tool operates on 90 

-

 100 psi. (6.2 

-

 6.9 bar) of air pressure, with 90 psi. (6.2 bar) 

providing maximum efficiency. At 90 psi. (6.2 bar) of air pressure the GB745/206

-

500SH does not exceed 81.5 dB(A) and consumes

 

.30 SCF/cycle (8.50 L/cycle).

 

 

NOSE ASSEMBLIES ARE NOT FURNISHED WITH THE FASTENER AND MUST BE ORDERED SEPARATELY. (See nose assembly 

selection chart on pg. 19).

 

DESCRIPTION

 

 

WARNING

Any other use is forbidden.

 

The GB745/206

-

500SH can be operated between 0ºF 

-

 118ºF (

-

17.8ºC / 47.8ºC)

 

ENVIRONMENTAL USE

 

 

WARNING

Do not operate in an explosive atmosphere.

 

Summary of Contents for GB745/206-500SH

Page 1: ...U ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500SH 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in US...

Page 2: ...ion and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500SH 8 How to use the GB745 206 500SH 9 Maintenance and Hydraulic Thread...

Page 3: ...r or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller i...

Page 4: ...mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500SH comes with 8 ft 2 44 m of hose The GB745 206 500SH cylinder w...

Page 5: ...E CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Machined Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet Image ma...

Page 6: ...ent is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use i...

Page 7: ...e to the rear of the cylinder machined The oil from the rear of the cylinder machined is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the att...

Page 8: ...all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer mu...

Page 9: ...ng protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use b...

Page 10: ...pect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections a...

Page 11: ...2 Do not over tighten CAUTION Do not cycle tool without button head cap screws 402482 or fill bottle 745263 air bleeder assembly 704153 installed in tool 10 Repeat steps 7 9 using the return pressure...

Page 12: ...ttach air bleeder assembly 704153 connect tool to air and cycle tool ten times 8 Hold actuator assembly air 704130 down until piston assembly 206129 is at end of stroke Disconnect air remove air bleed...

Page 13: ...or dislodged air will bleed directly through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is wo...

Page 14: ...e of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished b...

Page 15: ...ol assembly 704151 5 When air piston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remov...

Page 16: ...16 REV 1 24 GB745 206 500SH INSTALLATION TOOL S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...E PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be re...

Page 18: ...dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spi...

Page 19: ...SG 1 8 MBC04 27OSSG MBC04 37OSSG 5 32 MBC05 27OSSG MBC05 37OSSG 3 16 MBC06 27OSSG MBC06 37OSSG 13 64 GS8 32OSSG GS8 42OSSG 17 64 GS10 32OSSG SMLS08 37OSSG GP M GP LGP M LGP AND ASP ARE REGISTERED TRAD...

Page 20: ...Sold Separately Air Bleeder Assembly 704153 Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500SH Installa...

Page 21: ...ASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke...

Page 22: ...OVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14...

Page 23: ...23 REV 1 24 GB745 206 500SH INSTALLATION TOOL S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...HERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE...

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