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REV 5/22

 

 

 

GB745/206

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500  S/N:1329  AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

DEXRON® III OIL SAFETY DATA

 

FIRST AID MEASURES

 

 

Eye: 

No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water.

 

Skin: 

No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material 

from skin, use soap and water. Discard contaminated clothing and shoes or thoroughly clean before reuse.

 

Ingestion: 

No specific first aid measures are required. Do not induce vomiting. As a precaution, get medical advice.

 

Inhalation: 

No specific first aid measures are required. If exposed to excessive levels of material in the air, move the exposed person to 

fresh air. Get medical attention if coughing or respiratory discomfort occurs.

 

Note to Physicians: 

In an accident involving high

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pressure equipment, this product may be injected under the skin. Such an accident 

may result in a small, sometimes bloodless, puncture wound. However, because of its driving force, material injected into a fingertip can 

be deposited into the palm of the hand. Within 24 hours, there is usually a great deal of swelling, discoloration, and intense throbbing 

pain. Immediate treatment at a surgical emergency center is recommended.

 

 

FIRE

 

 

Leaks/ruptures in high pressure system using materials of this type can create a fire hazard when in the vicinity of ignition sources (eg. 

open flame, pilot lights, sparks, or electric arcs).

 

 

FLAMMABLE PROPERTIES:

 

Flashpoint: 

(Cleveland Open Cup) 178 °C (352 °F) Minimum

 

 

EXTINGUISHING MEDIA: 

Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames.

 

 

PROTECTION OF FIRE FIGHTERS:

 

Fire Fighting Instructions: 

This material will burn although it is not easily ignited. See Section 7 for proper handling and storage. For fires 

involving this material, do not enter any enclosed or confined fire space without proper protective equipment, including self

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contained breathing 

apparatus.

 

Combustion Products: 

Highly dependent on combustion conditions. A complex mixture of airborne solids, liquids, and gases including 

carbon monoxide, carbon dioxide, and unidentified organic compounds will be evolved when this material undergoes combustion.

 

 

ACCIDENTAL RELEASE MEASURES

 

 

Protective Measures: 

Eliminate all sources of ignition in vicinity of spilled material. 

 

Spill Management: 

Stop the source of the release if you can do it without risk. Contain release to prevent further contamination of soil, 

surface water or groundwater. Clean up spill as soon as possible. Use appropriate techniques such as applying non

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combustible 

absorbent materials or pumping. Where feasible and appropriate, remove contaminated soil. Place contaminated materials in disposable 

containers and dispose of in a manner consistent with applicable regulations.

 

 

ECOLOGICAL INFORMATION

 

 

Waste disposal: 

In accordance with all environmental regulations applicable to your area.

 

 

Spillage: 

Prevent entry into drains, sewers and water course. Soak up with diatomaceous earth or other inert material. Store in 

appropriate container for disposal.

 

 

Ecotoxocity: 

This material is expected to be harmful to aquatic organisms and may cause long

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term adverse effects in

 

the aquatic environment. The ecotoxicity hazard is based on an evaluation of data for the components or a similar material.

 

 

HANDLING

 

 

Precautionary Measures: 

DO NOT USE IN HIGH PRESSURE SYSTEMS in the vicinity of flames, sparks and hot surfaces. Use only in 

well ventilated areas. Keep container closed. Keep out of the reach of children.

 

General Handling Information: 

Avoid contaminating soil or releasing this material into sewage and drainage systems and bodies of 

water.

 

Static Hazard: 

Electrostatic charge may accumulate and create a hazardous condition when handling this material. To minimize this 

hazard, bonding and grounding may be necessary but may not, by themselves, be sufficient. Review all operations which have the 

potential of generating and accumulating an electrostatic charge and/or a flammable atmosphere (including tank and container filling, splash 

filling, tank cleaning, sampling, gauging, switch loading, filtering, mixing, agitation, and vacuum truck operations) and use appropriate 

mitigating procedures.

 

 

 

DISPOSAL CONSIDERATIONS

 

 

Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place 

contaminated materials in containers and dispose of in a manner consistent with applicable regulations.

 

Summary of Contents for GB745/204

Page 1: ... YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ecifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 12 Filling Bleeding Diagrams Troubleshooting 13 Overhaul 14 15 Parts Lists 16 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly Selection Chart 19 Accessories 20 24 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRES...

Page 4: ...2 7mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 comes with 8 ft 2 44 m of hose and a remote actuator The GB745 206 500 cylinder when held in your hand weighs just 2 0 lbs 91 kg While the entire split handle installation tool weighs 12 lbs 5 44 kg The GB745 206 500 Split Handle Pneumatic Hydraulic Installati...

Page 5: ...9 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet Image may not reflect actual tool ...

Page 6: ...e equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operat...

Page 7: ...f the cylinder The oil from the rear of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also moving with the piston assembly to start the fastener installation When the fastener installation is completed the actuator is released allowing spring pressure to move the throttle valve to shift directi...

Page 8: ...utions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving par...

Page 9: ...n and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe...

Page 10: ...embly for damage Replace Repair if necessary See overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Keep nose assemblies especially jaws clean and free of chips and...

Page 11: ...35 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 745263 and install button head cap screw 402482 and stat o seal S572 in hole marked P on manifold handle 745303 11 Repeat steps 7 10 using the return pressure holes the bleeder hole marked R on manifold handle 745303 and hole marked R on rear of cylinder 204300 12 Remove button head cap screw 402482 and stat o seal S572 to hole mar...

Page 12: ...old down actuator 704130 disconnect air from tool 11 Remove button head cap screw 402482 and stat o seal S572 from hole marked R on head cylinder Caution tool is under pressure 12 Attach air bleeder assembly 704153 to hole marked R on head cylinder 204300 Cycle tool 10 times 13 Cycle tool to rear position dimension B While holding down actuator 704130 disconnect air from tool 14 Remove air bleeder...

Page 13: ...ly through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is worn or damaged replace c If o rings 400779 on valve spool assembly 743142 are worn or damaged replace 5 Check movement of piston assembly 206129 If it does not move freely or is slow in operation a O ring 403810 may be damaged and requi...

Page 14: ... Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pg 14 17 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installi...

Page 15: ...piston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6 After removal of air piston assembly 744121 slide piston rod assembly 745347 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug ...

Page 16: ...16 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do so could result in SEVERE PERSONAL INJURY PARTS LIST ...

Page 18: ...nd unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possib...

Page 19: ...08 206H 27OS SB08 206H 37OS 3 16 UAB06 206H 27OS UAB06 206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 16 6A 206H 27OS 6A 206H 37OS 1 4 SMLS08 206H 27OS SMLS08 206H 37OS 13 64 ASP06 206H 27OS ASP06 206H 37OS 17 64 ASP08 206H 27OS ASP08 206H 37OS 21 64 ASP10 206H 27OS ASP10 206H 37OS 1 8 MBC04 206H 27OS...

Page 20: ... Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500 Installation Tool Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Se...

Page 21: ...CT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 5 600 24 9 kN ...

Page 22: ...E CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14 0 mm Hand held weight 2 0 lbs 91 kg Pull load 7 085 31 5 kN ...

Page 23: ...23 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...O SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more informatio...

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