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REV. 7/14 

 

S/N: 1070 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

HEAD 

 

WARNING: 

DISPOSE OF HYDRAULIC OIL IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS  

 

 

 

     APPLICABLE IN YOUR AREA. 

 

Remove nose assembly from tool before attempting disassembly of head cylinder assembly (743116). 

 

Remove end cap (743214).  Push against threaded end of piston (743407) to slide it out of head cylinder ass’y (743116).  Be careful not 
to damage threads or cause burrs on polished piston (743407) surface.  

 

 

The re-assembly sequence is the opposite of disassembly. (See Filling and Bleeding instructions.) Apply Loctite #242 and torque the 
four socket-head cap screws (400061 & 400066) uniformly to 40 inch lbs. to prevent leakage around the gasket (704129). 

 

SEAL IN POLYSEAL

MUST FACE IN

THIS DIRECTION

743214 - END CAP

S829 - O'RING

400792 - O'RING

A-1135 - POLYSEAL

401089 - BACK-UP RING

743407 - PISTON

S834 - O'RING

S834 - O'RING

743116

HEAD CYLINDER ASSEMBLY

70856 - JAM NUT

703011 - TUBE

703013 - DRAWBOLT EXTENSION

703007 - SLEEVE EXTENSION

400792 - O'RING

703440 - GRIP

401816 - PLUG

S832 - O'RING

704129 - GASKET

744306

MANIFOLD-HEAD

ASSEMBLY

704130 - AIR

ACTUATOR

ASSEMBLY

A-336 HYDRAULIC

HOSE

724017 LEVER

ASSEMBLY

400066

SOCKET HEAD

CAP SCREW (2)

400061

SOCKET HEAD

CAP SCREW (2)

204304 - SWIVEL ASSEMBLY

(INCLUDES 401080 & 403764)

704305 - AIR LINE

A-144 - HOSE CLAMP (2)

S1181 - BARBED FITTING (2)

744303 - MANIFOLD-HANDLE

402482

BUTTON HEAD

CAP SCREW (2)

S572 - STAT-O-SEAL (2)

A-663 - HANGER

703563 - HOSE GUARD (NOT SHOWN)

S572- STAT-O-SEAL

402482 BUTTON

HEAD CAP SCREW

403764 - O'RING

401080 - BACK-UP RING

204304 - SWIVEL ASSEMBLY

Summary of Contents for GB743SRVT

Page 1: ... 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1070 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...ivalent Setting stroke 900 22 86 mm Rated pull load 4 000 lbs 17 80 kN Noise level 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Description Maintenance and Hydraulic Thread Preparation 4 Filling Bleeding 5 Troubleshooting 6 Overhaul Disassembly and Parts List 7 9 DEXRON III Oil Safety Data 10 Nose Assembly Selection Chart 11 12 EU Conformity and Warrant...

Page 3: ...clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use ...

Page 4: ...ad sealant on all hydraulic fittings Loctite 30534 or similar Teflon infused pipe dope is recommended CAUTION Teflon tape is an excellent thread sealer however if it not properly applied pieces may enter the hydraulic system and cause malfunction and damage Use 1 1 2 wraps of tape on each thread Cut off all loose tape ends Tighten until fitting feels snug and then go 1 2 to a full turn past that p...

Page 5: ... and lay flat on a table or bench When bleeding tool always keep the head assembly higher than the handle assembly 2 Attach air bleeder ass y 704153 to manifold handle 744303 hole marked 3 in an upright position 3 Connect the tool to air supply and cycle tool 10 times holding the air actuator ass y 724017 down for 2 3 seconds between cycles to re move any air from the tool 4 Disconnect air supply ...

Page 6: ...E a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring installation tool 744151 is recommended b ...

Page 7: ...assembly of hydraulic hose A 336 WARNING DEPRESS LEVER ASS Y AND DISCONNECT FROM AIR WITH PISTON IN THE REAR POSITION BEFORE OVERHAUL SEVERE PERSONAL INJURY MAY OCCUR IF AIR HOSE IS NOT DISCONNECTED USE CAUTION WHEN FORCING PISTON ROD ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED HYDRAULIC OIL WILL EJECT FORCIBLY FROM HANDLE 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY Part No Descrip...

Page 8: ...o 40 inch lbs to prevent leakage around the gasket 704129 SEAL IN POLYSEAL MUST FACE IN THIS DIRECTION 743214 END CAP S829 O RING 400792 O RING A 1135 POLYSEAL 401089 BACK UP RING 743407 PISTON S834 O RING S834 O RING 743116 HEAD CYLINDER ASSEMBLY 70856 JAM NUT 703011 TUBE 703013 DRAWBOLT EXTENSION 703007 SLEEVE EXTENSION 400792 O RING 703440 GRIP 401816 PLUG S832 O RING 704129 GASKET 744306 MANIF...

Page 9: ...n ass y 744121 from bottom of handle 744129 After removal of air piston ass y 744121 slide piston rod ass y 744136 back up to the end of its travel Using packing plug wrench 704150 remove packing plug 744118 With packing plug removed power cylinder 743131 can be removed by pushing on power cylinder tool 704151 when inserted into top of power cylinder 743131 To reassemble the handle 744129 reverse ...

Page 10: ... FIRE Suitable extinguishing media CO2 dry powder foam or water fog DO NOT use water jets ENVIRONMENT Waste disposal In accordance with all environmental laws and regulations applicable to your area Spillage Prevent entry into drains sewers and water course Soak up with diatomaceous earth or other inert material Store in appropriate container for disposal HANDLING Eye protection required Protectiv...

Page 11: ...SURE CONSISTENT PINTAIL EVACUATION 1 BOTTOM OUT EVACUATION TUBE IN UNION 2 SLIDE FOLLOWER THRU FITTING INTO EVACUATION TUBE 3 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703597 EVACUATION TUBE BLUE 703520 HOSE 703515 VACUUM REGULATOR ITEM 5 CONNECTOR SEE TABLE 1 ITEM 3 EVACUATION TUBE SEE TABLE 1 A 216 FITTING 703592 TUBING A 506 TEE ITEM 2 FOLLOWER SEE TABLE 1 ITEM 3 EVACUATION TUBE SEE TABLE 1 SLIDE ...

Page 12: ...40 NATURAL 3 32 3CES 3CES 703 18SRV 13474 703431 703595 703533 700440 RED 1 8 4CES 4CES 703 18SRV 13475 703431 703595 703533 700440 RED 5 32 5CES 5CES 703 18SRV 13476 703425 703596 703533 700440 GREEN 3 16 6CES 6CES 743 24SRV 13477 703433 703589 703533 700440 NATURAL 1 4 8CES 8CES 743 24SRV 13469 703433 703597 703547 703559 BLUE 3 32 3P 3P 703 18SRV 10247 1 703431 703595 703533 700440 RED 1 8 4P 4...

Page 13: ...ed by the buyer or subsequent user in repair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED...

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