Gage Bilt GB743SHVT5 Original Instructions Manual Download Page 24

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5/18 REV 12/22

GB743SHVT5 INSTALLATION TOOL: S/N: 1008 AND ABOVE

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED

TRADEMARK OF HENKEL CORPORATION. SLIC

TITE® IS A REGISTERED TRADEMARK LA

CO INDUSTRIES. TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS.

Split Riveter Tool Backpacks

For 5ft hose Split System Tools.

(Sold Separately)

Gage Bilt

offers a wide selection of standard and custom kits tailored to your needs.

Riveter Kits Available

(Sold Separately)

Approved

Tool Stroke Depth Gage

1935

(Sold Separately)

Image may not reflect actual gage.

Summary of Contents for GB743SHVT5

Page 1: ...R YOU GB743SHVT5 ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743SHVT5 8 How to use the GB743SHVT5 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Regulator 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 How to Assemble Evacuation Tube Vacuum Assembly 20 Nose Assembly Selection Chart and Acce...

Page 3: ... buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED I...

Page 4: ...icient installation of blind rivets This tool s unique split system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 1 75 lbs 80 kg The entire split handle installation tool weighs 7 25 lbs 3 29kg It has a 900 22 86 mm fastener setting stroke The GB743SHVT5 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air press...

Page 5: ... CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Handle Assembly Head Cylinder Assembly Air Inlet Lever Air Line RETURN Hydraulic PULL Hose Handle Assembly Vacuum Assembly Pintail Evacuation Tube Bleed Screw Hanger Flow_Speed Control Valve Deflector ...

Page 6: ... level 5 Select maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working order when the power tool is being operated VIBRATION HAZARDS 1 Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands a...

Page 7: ...of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the ...

Page 8: ...mbly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensu...

Page 9: ...ased on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged b...

Page 10: ...Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure For a complete overhaul tool kit GB740SHTK is recommended See Overhaul pg 14 WEEKLY MAINTENANCE Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder assembly 704153 on a weekly basis or as neede...

Page 11: ...43115 over a small bucket or can Completely fill up fill bottle 745263 6 Connect fill bottle 745263 to manifold handle 744303 hole marked 4 Remove button head cap screw 402482 and stat o seal S572 from head cylinder assembly 743115 7 In one continuous squeeze force oil into manifold handle 744303 until oil starts to flow from bleeder hole on head cylinder assembly 743115 While still squeezing the ...

Page 12: ...ten times and check stroke of 900 22 86 mm using instructions a thru c and diagrams below We recommend dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 check dimension B c Subtract dimension B from dimension A If stroke is not consistent within 1 64 396 mm repeat bleeding procedure until stroke met For your consideration Gage Bilt offers a depth gage Pt A 193...

Page 13: ...recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stem...

Page 14: ...Large 204330 Seal Guide 731163 Bleeder Bottle GB740SHTK Service Tool Kit Includes WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on G...

Page 15: ...lve assembly sits flush against pin dia in hole REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever from handle assembly 700343 2 Remove pin from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle assembly 700343 If unable to remove by hand pull out using pliers being careful not to compromise the poppet valve assembly 703651 INSTALLING POPPET VALVE AS...

Page 16: ...bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble th...

Page 17: ...17 5 18 REV 12 22 GB743SHVT5 INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 5 18 REV 12 22 GB743SHVT5 INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...n dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soo...

Page 20: ...20 5 18 REV 12 22 GB743SHVT5 INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS HOW TO ASSEMBLE EVACUATION TUBE VACUUM ASSEMBLY ...

Page 21: ...17 3 16 6CEA 6CEA 743 24V 3 13473 703401 703589 703626 A 217 3 32 3N 3N 703 18V 4 10201 703421 703595 703626 A 217 1 8 4CES 4CES 703 18V 4 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 4 13476 703415 703596 703626 A 217 3 16 6CES 6CES 743 24V 3 13477 703401 703589 703626 A 217 1 4 8CES 8CES 743 24V 3 13469 703401 703632 A 1559 A 500 3 32 3P 3P 703 18V 10247 1 703421 703595 703626 A 217 1...

Page 22: ... 79 kN Unless ordered fastener specific I E GB743 4N the GB743 series installation tools are furnished with nose assembly 8N 743 24 and spare nose tip 10204 to convert to 6N 743 24 All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not furnished with the nose assemblies above and must be ordered for y...

Page 23: ...23 5 18 REV 12 22 GB743SHVT5 INSTALLATION TOOL S N 1008 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...RED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Riveter Kits Available Sold Separately CE Approved Tool Str...

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