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9/22 REV 6/23

 

GB743SHV5 S/N: 1002 AND ABOVE.

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

TABLE OF CONTENTS

 

 

 

   

 

                                                                                                                         

Page

 

 

EU Conformity and Warranty 

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3

 

Description and Technical Specifications

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4

 

Description of Functions

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5

 

Warnings

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6

 

Principle of Operation 

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7

 

How to set

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up the GB743SHV5

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8

 

How to use the GB743SHV5

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9

 

Maintenance and Hydraulic Thread Preparation

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10

 

Filling 

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11

 

Bleeding 

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12

 

Troubleshooting / How to Clean Vacuum Regulator

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13

 

Overhaul

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14

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16

 

Parts Lists

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17

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18

 

DEXRON® III Oil Safety Data (SDS)

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19

 

Nose Assembly Selection Chart and Accessories

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20

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24

 

Summary of Contents for GB743SHV5

Page 1: ...IL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743SHV5 8 How to use the GB743SHV5 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Ble...

Page 3: ...r subsequent user in repair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is...

Page 4: ...plit handle installation tool weighs 7 25 lbs 3 29kg It has a 900 22 86 mm fastener setting stroke The GB743SHV5 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure wi...

Page 5: ...THER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Head Cylinder Assembly Air Inlet Air Line Hydraulic Hose Pull Nose Assembly Vacuum Bottle_Bushing Assembly Image may not reflect actual tool Bleed Sc...

Page 6: ...lect maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it i...

Page 7: ...oving it in a downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly conn...

Page 8: ...tion and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on t...

Page 9: ...on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials...

Page 10: ...y that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to ass...

Page 11: ...r assembly 743115 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and bleeder hole on hea...

Page 12: ...en 8 Connect air supply Cycle tool ten times and check stroke of 900 22 86 mm using instructions a thru c diagram below We recommend using dial calipers a With the lever 704345 released check dimensio...

Page 13: ...llation tool 744251 is recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6...

Page 14: ...ubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by util...

Page 15: ...from handle assembly 700343 2 Remove pin 703543 from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle 700343 If unable to remove by hand carefully remove using pliers being care...

Page 16: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Page 17: ...17 9 22 REV 6 23 GB743SHV5 S N 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 9 22 REV 6 23 GB743SHV5 S N 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...nd unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled mater...

Page 20: ...9 30824 703401 8CES 3 32 3P 703 18V 2 3 3P 1 8 4P 703 18V 2 3 4P 5 32 5P 743 24V 1 3 10203 2 30824 703401 5P 3 16 6P 743 24V 1 3 10167 30824 703401 6P 1 4 8P 743 24V 1 3 10166 30824 703401 8P 3 16 6T...

Page 21: ...see below Order GB743 series installation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tool V DESIGNATION PINTAIL COLLECTION BOTTLE VT DE...

Page 22: ...cted areas by increasing the overall length of the nose assembly They fit directly on the GB743 Installation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 GB743SR...

Page 23: ...23 9 22 REV 6 23 GB743SHV5 S N 1002 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...on DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A RE...

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