Gage Bilt GB703VT Installation Manual Download | Manualshive

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GB703VT

INSTALLATION TOOL

GAGE BILT

MADE IN U.S.A.

GAGE BILT Inc.

44766 Centre Court (586) 226-1500

Clinton Twp. MI 48038 (586) 226-1505 Fax

e-mail: [email protected] / www.gagebilt.com

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

S/N: 3157 AND ABOVE

PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.

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Summary of Contents for GB703VT

Page 1: ...44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 3157 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...Oil Dexron III or equivalent Setting stroke 780 19 81 mm Rated pull load 2 200 lbs 9 79 kN Noise level 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB703VT 5 Description and Maintenance 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul and Disassembly 9 Parts List 10 11 DEXRON III Oil Safety Data 12 Nose Assembl...

Page 3: ...onal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all tim...

Page 4: ...is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of...

Page 5: ... plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing actuator lever assy 704343 Clean dry air is mandatory WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select...

Page 6: ...ct tool vacuum line if equipped 2 Point nose assembly into oil as shown 3 Cycle tool 8 10 times and wipe dry CLEANING AND LUBRICATING PROCEDURE Image may not reflect actual tool MAINTENANCE WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubr...

Page 7: ...nder assy 703109 Torque button head cap screw 402482 to 35 40 inch lbs Do NOT over tighten This will ensure the removal of any air from the hydraulic system and its replacement with oil FILLING BLEEDING VIDEO AVAILABLE AT www gagebilt com bleeding htm Should it become necessary to completely refill the tool such as would be required after tool has been dismantled and reassembled take the following...

Page 8: ...eal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 704141 breaks or dislodges air will flow freely through the muffler 704146 Replace or reset Valve spring installation tool 704162 is recommended b Check o rings on valve sleeve 703139 valve spool assy 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER ST...

Page 9: ...ervice Kit 703040 which contains a complete set of o rings back up rings screws washers and gasket 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY Part No Desc...

Page 10: ...f head assy Remove end cap 703114 Push against threaded end of piston 703607 to slide it out of head cylinder assy 703109 Be careful not to damage threads or cause burrs on polished piston rod assy 704138 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the button head cap screws A 928 uniformly to 40 inch lbs to pre...

Page 11: ...nserted into top of power cylinder 751131 To reassemble the handle assy 704132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400...

Page 12: ...ll be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such a...

Page 13: ...RE CONSISTENT PINTAIL EVACUATION 1 BOTTOM OUT EVACUATION TUBE IN UNION 2 SLIDE FOLLOWER THRU FITTING INTO EVACUATION TUBE 3 TIGHTEN NUTS ASSEMBLY INSTRUCTIONS FOR 703597 EVACUATION TUBE BLUE ASSEMBLY INSTRUCTIONS FOR XX 703 18V XX 734A 20V XX 743 24V ITEM 1 NOSE TIP SEE TABLE 1 10757 ANVIL HOLDER 20518 COLLET 405371 SPRING 70820 NUT 30617 JAW SET ITEM 2 FOLLOWER SEE TABLE 1 ITEM 1 NOSE TIP SEE TAB...

Page 14: ...3475 703421 703595 703533 700440 5 32 5CES 5CES 703 18V 1 13476 703415 703596 703533 700440 3 16 6CES 6CES 703 18V 1 13477 703415 703589 703533 700440 1 4 3 8CES 8CES 743 24V 2 13469 703401 703597 703547 703559 3 32 3P 3P 703 18V 1 10247 1 703421 703595 703533 700440 1 8 4P 4P 703 18V 1 10202 4 703421 703595 703533 700440 5 32 5P 5P 703 18V 1 10203 2 703415 703596 703533 700440 3 16 6P 6P 703 18V ...

Page 15: ...goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERA...

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