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6

 

Rev. 5/22

 

 

S/N: 3158 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whipcheck safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB703VT

Page 1: ...EAR YOU GB703VT ORIGINAL INSTRUCTIONS S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...d Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB703 8 How to use the GB703 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data Sheet SDS 17 How to Assemble Vacuum 18 Nose Assembly selection chart 19 Accessories 20 24 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this war ranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPR...

Page 4: ...ic tool designed specifically for the efficient installation of blind rivets It weighs 5 50 lbs 2 49 kg and can be operated in any position It has a 780 19 81 mm fastener setting stroke and a rated pull load of 2 200 9 79 kN lbs with 90 psi 6 2 bar air pressure at the air inlet The GB703VT installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure providing the maximum efficiency At 9...

Page 5: ...D ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Assembly Air Handle Head Cylinder Nose Assembly Hanger Actuator Lever Assembly Pintail Evacuation Tube Vacuum Assembly ...

Page 6: ...ment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator shou...

Page 7: ...r of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return to its original position and reversing the sequence directin...

Page 8: ... threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate cl...

Page 9: ...ause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere W...

Page 10: ...r otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each...

Page 11: ...51131 and carefully push piston rod assembly 704138 and air piston assembly 704121 completely down 2 Fill handle assembly 704132 power cylinder 751131 and the oil passage on top of handle assembly 704132 with automatic transmission oil Dexron III or equivalent When looking at the top of the handle assembly 704132 the oil passage is the hole that is counter bored for o ring S832 See image below 3 P...

Page 12: ...or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace wor...

Page 13: ... materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Depress actuator assembly air 704130 and disconnect from air with the piston in the rear position before overhaul Severe person...

Page 14: ...Y AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto handle assembly 704132 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re install actuator lever assembly 704343 including pin slotted 400608 to the handle assembly 704132 ACTUAT...

Page 15: ...g plug 704118 to 45 foot lbs 61 Nm 2 Attach the seal guide 704152 to the piston rod assembly 704138 and tap the piston rod assembly 704138 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 52 Nm 4 Attach air piston assembly 704121 to piston rod assembly 704138 5 With the piston rod in the down position fill oil passage ...

Page 16: ...16 Rev 5 22 S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such...

Page 18: ...18 Rev 5 22 S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS HOW TO ASSEMBLE EVACUATION TUBE VACUUM Sold Separately SEE TABLE 1 ON PG 19 ...

Page 19: ...95 703626 A 217 1 8 4CES 4CES 703 18V 1 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 1 13476 703415 703596 703626 A 217 3 16 6CES 6CES 703 18V 1 13477 703415 703589 703626 A 217 1 4 3 8CES 8CES 743 24V 2 13469 703401 703632 A 1559 A 500 3 32 3P 3P 703 18V 1 10247 1 703421 703595 703626 A 217 1 8 4P 4P 703 18V 1 10202 4 703421 703595 703626 A 217 5 32 5P 5P 703 18V 1 10203 2 703415 70359...

Page 20: ...o varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tools Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT V DESIGNATION ...

Page 21: ...om lengths are available Alternative Styles Sold Separately Split Handle Installation Tool Backpacks For 5ft hose Split System Tools Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs ...

Page 22: ...ose assembly They fit directly on the GB703 Installation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Adapter Assembly 703751 Adapts 352 series nose assemblies to GB703 installation tool Sold Separately GB703VT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool St...

Page 23: ...23 Rev 5 22 S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...D TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...

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