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12

 

12/09 REV. 4/23

 

 

 

GB703SH S/N: 1403 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 BLEEDING PROCEDURE:

 

Images may not reflect actual tool.

 

1.

 

Stand handle assembly (744129) on floor, stretch hose and head cylinder assembly (703150) upward and lay flat on a table or 

 

bench. When bleeding tool always keep the head cylinder assembly (703150) higher than the handle assembly (744129).

 

 

2.

 

Remove button head cap screw (402482) and stat

-

o

-

seal (S572) from manifold

-

handle (744303) hole marked #3. Attach air bleeder 

assembly (704153) to manifold

-

handle (744303) hole marked #3 in an upright position.

 

 

3.

 

Connect the tool to air supply and cycle tool ten times holding the lever (704345) down for 2 

-

 3 seconds between cycles to remove 

any air from the tool. 

 

 

4.

 

Disconnect air supply. Remove air bleeder assembly (704153) from manifold

-

handle (744303) and replace with button head cap 

screw (402482) and stat

-

o

-

seal (S572) and torque to 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). Do not over tighten.

 

 

5.

 

Remove button head cap screw (402482) and stat

-

o

-

seal (S572) from bleeder hole on head cylinder assembly (703150) and attach 

air bleeder assembly (704153) in an upright position. 

 

 

6.

 

Connect air supply. Cycle tool ten times removing any air bubbles.

 

 

7.

 

Disconnect air supply. Remove air bleeder assembly (704153) and replace button head cap screw (402482) and stat

-

o

-

seal (S572) 

and torque to 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). Do not over tighten.

 

 

8.

 

Connect air supply. Cycle tool ten times and check stroke of 

.780” (19.8 

mm) using instructions a thru c and diagrams below.

 

 

We recommend using dial calipers.

 

 

 

a. With the lever (704345) released, check dimension (A).

 

 

 

b. Holding lever (704345), check dimension (B).

 

 

 

c. Subtract dimension (B) from dimension (A). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure 

 

    until stroke met.

 

 

        For your consideration, Gage Bilt offers a depth gage (Pt.# A

-

1935) to help simplify and more accurately check your tool stroke.  

 

 Please contact Gage Bilt for more information.

 

 

9.

 

Disconnect air supply.

 

 

10.

 

Re

-

attach lever and pin to handle assembly (700343).

 

 

WARNING: 

Do not cycle tool without air bleeder assembly (704153), or the screw and stat

-

o

-

seal, installed in tool head. Severe 

 

 personal injury could result.

 

 

WARNING:

  

Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be 

 

 under pressure.

 

 

CAUTION: 

Before filling handle assembly (744129), air piston assembly (744121) must be all the way down. 

 

  

CAUTION: 

When forcing piston rod assembly (744136) downward, with head cylinder assembly (703150) removed, hydraulic oil will 

 

 

         eject forcibly from handle assembly (744129).

 

 

CAUTION:

 

When bleeding tool, ensure tubing is free from kinks or other obstructions.

 

 

Note: 

 

 

• 

Air Bleeder Assembly (705153) (sold separately) is required.

 

 

* FILLING & BLEEDING VIDEO AVAILABLE AT:

 http://www.gagebilt.com/rivet_tools_videos.php

   

Hole marked #3 on 

 

Manifold Handle (744303)

 

Air Bleeder 

Assembly 

(704153)

 

Bleeder hole on head cylinder assembly 

(703150) facing upward.

 

Summary of Contents for GB703SH

Page 1: ...L US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S...

Page 2: ...tion and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SH 8 How to use the GB703SH 9 Maintenance and Hydraulic Thread Preparation 10...

Page 3: ...or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is...

Page 4: ...er assembly when held in hand weighs 4 5 lbs 2 0 kg The entire split handle installation tool weighs 10 lbs 4 5 kg It has a 780 19 8 mm fastener setting stroke The GB703SH split handle installation to...

Page 5: ...BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Hanger Bleed Screw Air Inlet Air Line Return Hydraulic Hose Pull Nose Assembly Pintail Deflector Image may not reflect actual tool Hea...

Page 6: ...ect maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is...

Page 7: ...the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston...

Page 8: ...use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Page 10: ...during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips...

Page 11: ...op Set head cylinder assembly 703150 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and...

Page 12: ...5 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 8 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever...

Page 13: ...743142 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER 704345 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts b D...

Page 14: ...ubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by util...

Page 15: ...ssembly sits flush against pin diameter in hole HOLE FOR POPPET VALVE ASSEMBLY HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and leve...

Page 16: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing pl...

Page 17: ...17 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...pounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop t...

Page 20: ...4 2 8T TLR RIVET 1 4 8TLR 743 24 2 8TLR 3 16 C6 734A 20 2 5 C6 1 4 4 C8 734A 20 2 5 C8 3 16 PH6 734A 20 2 5 PH6 1 4 4 PH8 734A 20 2 3 5 PH8 2 NOSE ASSEMBLIES WITH A 743 24 AND 734A 20 DESIGNATION I E...

Page 21: ...s two varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose asse...

Page 22: ...ted areas by increasing the overall length of the nose assembly They fit directly on the GB703 Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 703751 Adapter Assembly S...

Page 23: ...23 12 09 REV 4 23 GB703SH S N 1403 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...r Kits Available Sold Separately Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED...

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