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Rev. 1/23

 

GB55B S/N: 1014 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

  1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

  cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

  weight and power of the tool.

 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and 

 

  have both hands available.

 

  4. Maintain a balanced body position and secure footing.

 

  5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

  6. Use only lubricants recommended by the manufacturer.

 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting  

 

  of normal or unexpected movement of the tool.

 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB55B

Page 1: ... PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GAGE BILT MADE in USA 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ...CONTENTS EU Conformity and Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB55B 8 How to use the GB55B 9 Maintenance 10 Troubleshooting 11 Overhaul 12 Parts Lists 13 Nose Assembly Selection Chart Accessories 14 16 ...

Page 3: ...plant any goods providing defective from faulty workmanship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Sellers obligation under this warranty shall be limited to the repair or rework of the goo...

Page 4: ...installation of blind fasteners The GB55B incorporates a collection bottle system to collect spent pintails into a bottle eliminating FOD It will install aluminum fasteners through 3 16 diameter and through 1 8 diameter fasteners in any material It weighs only 2 50 lbs 1 13 kg and can be operated in any position The GB55B Installation tool is 8 36 212 4 mm high has a 740 18 8 mm stroke and generat...

Page 5: ... AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Assembly Cylinder Assembly Pintail Collection Bottle Handle Assembly Image may not reflect actual tool Air Exhaust Nose Assembly ...

Page 6: ...tted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a com...

Page 7: ...e actuator assembly 1 510127 is released directing the air to the back side of the piston 3 510101 reversing the sequence Air exhaust Air exhaust Piston in forward position Piston in rear position 1 2 3 1 2 3 Air is exhausted through Standard Exhaust Port on side of tool Rear Exhaust Port Plugged Rear Exhaust Port Plug removed Side port plugged Air is exhausted through Rear Exhaust Port STANDARD E...

Page 8: ... Slide pintail tube into drawbolt 551136 on tool and thread on 6 Slide anvil and holder assembly 13499 over assembled collet 20332 and drawbolt 70342 7 Thread and tighten anvil and holder assembly 13499 to tool 8 See proper nose assembly data sheet for more information and further detailed instructions 6 7 5 SLIDE TUBE THRU THREAD AND TIGHTEN 1 2 4 3 JAW ASSEMBLY WARNING Only qualified and trained...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the to...

Page 10: ...9 bar Max with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pg 12 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Cycle the tool several times to assure there are no leaks during use Proper care by operators is necessary in maintaining full productivity and reducing downtime Kee...

Page 11: ...acked with chips Clean or replace b Incorrect nose tip 2 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose assembly from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stems lodged side by side in the follower Disassemble remove stems and reassemble See nose assembly instructions for...

Page 12: ...ifficult to remove the pistons Gage Bilt recommends using an L shaped rod like a hex wrench to facilitate removal Insert the short end in the middle of the piston and pull the piston out You will have to work it up and out evenly being careful to keep the piston level so not to get it stuck The re assembly sequence is the opposite of disassembly TOOL DISPOSAL 1 When tool life is met disassemble to...

Page 13: ...13 Rev 1 23 GB55B S N 1014 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 14: ...5 S149A020 SUPERTACK AF5075 AF5076 1 8 GAGE BILT CERTIFIES THE GB55B WILL INSTALL THE ABOVE FASTENERS ALL COUNTERSUNK C NOSE ASSEM BLIES M AY BE USED TO INTSALL BOTH UNIVERSAL COUNTERSUNK HEAD RIVETS OPEN END NAIL RIVET CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF GK MBC NAS1715 1721 CLOSED END NAIL RIVET ALUMINUM MANDREL CLOSED END NAIL RIVET STEEL MANDREL CHERRYM AX AND M BC ARE ...

Page 15: ...15 Rev 1 23 GB55B S N 1014 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 16: ...OF TRUARC COMPANY LLC VIBRA TITE IS A REGISTERED TRADEMARK OF OAKLAND CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS Alternate Styles Sold Separately See GB51 nose assembly selection chart found on the GB51 flyer and manual at www gagebilt com GB51 Stroke 740 18 8 mm Hand held weight 2 50 lbs 1 13 kg Entire tool weight 2 50 lbs 1 13 kg Pull load 1 000 ...

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