Gage Bilt GB512BOM Original Instructions Manual Download Page 6

6

 

REV 12/22

 

 

 

GB512BOM/GB512ABOM INSTALLATION TOOL

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

    assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power  

 

    tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place  

 

    and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1.  Use of tool can expose the operator

s hands to hazards, including crushing, impacts,  

 

   cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

    weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

      prolonged use is expected.

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

    throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

    signs should not be ignored. The operator should tell the employer and consult a  

 

    qualified health professional.

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces 

caused by use of tool and also of trip hazards caused by the air line or hydraulic hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

    damaged by the tool.

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials  

 

    to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

    as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

    the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

    instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

    order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1. Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

  the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

    dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

    hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, tell 

 

    your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip  

 

    can then be used to support the tool.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB512BOM

Page 1: ...E MAIL US FOR A DISTRIBUTOR NEAR YOU GB512BOM GB512ABOM INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com...

Page 2: ...nty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB512BOM GB512ABOM 8 How to use the GB512BOM GB512ABOM 9 Maintenance 1...

Page 3: ...r replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re...

Page 4: ...they have a built in nose assembly which helps in limited clearance areas These tools can be operated in any position They have a 750 19 1mm setting stroke and rated pull load of 10 000 lbs 44 5 kN Th...

Page 5: ...5 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet Anvil...

Page 6: ...ol weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZA...

Page 7: ...nd pull the sheets together The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston...

Page 8: ...g WARNING Always disconnect air supply where applicable when tool is not in use to prevent accidental start up WARNING Do not exceed the maximum relief valve setting stated on the tool and manual WARN...

Page 9: ...of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are...

Page 10: ...nd electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydra...

Page 11: ...ns Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STR...

Page 12: ...5047 hydraulic coupler female 585038 from hydraulic hoses 206119 and drain into a container Remove nose assembly 4 Push piston assembly 512304 rearward until remaining hydraulic oil is drained Push pi...

Page 13: ...13 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512BOM PARTS LIST...

Page 14: ...14 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512ABOM PARTS LIST...

Page 15: ...e inspection gages to certify correct swage installation Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Approved for use on Gage Bilt CE installat...

Page 16: ...PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in vario...

Page 17: ...The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB...

Page 18: ...and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect c...

Page 19: ...19 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL This page intentionally left blank...

Page 20: ...EFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRY CHERRYMAX AND BOM ARE REGISTERED TRADEMARKS OF HOWMET AEROSPACE Ri...

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