Gage Bilt GB204 Original Instructions Manual Download Page 15

Page: 15 / 24

Rev. 5/22

GB204/GB204(A) INSTALLATION TOOL

FASTENER

DIA.

STANDARD

STRADDLE NOSE

LONG

5/32"

NAST05-204C-25O

NAST05-204C-30O

NAST05-204C-34O

NASS05-204C-25O

NASS05-204C-30O

NASS05-204C-34O

3/16"

NAS06-204C-25OS

NAS06-204D-30OS

NAS06-204C-34OS

1/4"

NAS08-204C-25OS

NAS08-204D-30OS

NAS08-204C-34OS

4mm

MGP4-204C-25OS

MGP4-204C-30OS

MGP4-204C-34OS

5mm

MGP5-204C-25OS

MGP5-204D-30OS

MGP5-204C-34OS

5/32"

LGP05-204C-25OS

LGP05-204C-30OS

LGP05-204C-34OS

3/16"

LGP06-204C-25OS

LGP06-204D-30OS

LGP06-204C-34OS

7/32"

LGP07-204C-25OS

LGP07-204D-30OS

LGP07-204C-34OS

1/4"

LGP08-204C-25OS

LGP08-204D-30OS

LGP08-204C-34OS

4mm

MLGP4-204C-25OS

MLGP4-204C-30OS

MLGP4-204C-34OS

5mm

MLGP5-204C-25OS

MLGP5-204D-30OS

MLGP5-204C-34OS

6mm

MLGP6-204C-25OS

MLGP6-204C-34OS

1/8"

SMLS04-204D-27OS

SMLS04-204D-37OS

5/32"

SMLS05-204D-27OS

SMLS05-204D-37OS

3/16"

SMLS06-204D-27OS

SMLS06-204D-37OS

1/4"

SMLS08-204D-27OS

SMLS08-204D-37OS

5/32"

SB05-204D-27OS

SB05-204D-37OS

3/16"

SB06-204D-27OS

SB06-204D-37OS

1/4"

SB08-204D-27OS

SB08-204D-37OS

1/8"

4A-204D-27OS

4A-204D-37OS

5/32"

5A-204D-27OS

5A-204D-37OS

3/16"

6A-204D-27OS

6A-204D-37OS

1/4"

SMLS08-204D-27OS

SMLS08-204D-37OS

13/64"

ASP06-204D-27OS

ASP06-204D-37OS

17/64"

ASP08-204D-27OS

ASP08-204D-37OS

21/64"

ASP10-204D-27OS

ASP10-204D-37OS

1/8"

MBC04-204D-27OS

MBC04-204D-37OS

5/32"

MBC05-204D-27OS

MBC05-204D-37OS

3/16"

MBC06-204D-27OS

MBC06-204D-37OS

13/64"

GS8-204D-32OS

GS8-204D-42OS

17/64"

GS10-204D-32OS

GS10-204D-42OS

5/22

NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY
EXTENDS FROM THE TOOL. (I.e. -25 = 2.5 inches)

BACR15FR/FP, BACR15GF/GK,

NAS1900 S & U SERIES

BLIND RIVET WITH DRIVE WASHER

NAS9301-9312

"A" CODE

NAS1398A & NAS1399A

GAGE BILT CERTIFIES THE GB204 WILL INSTALL THE ABOVE FASTENERS

ASP®

ASP 2, ASP PF, ASP 4 FF,

ASP 2 F, ASP 2 LC

08MAX-204D-27OS

08MAX-204D-37OS

2) BACS53B -10 ONLY

*TO REDUCE STROKE TO .375 RELIEF VALVE (206110) AND STROKE LIMITER (206112) ARE AVAILABLE.

BLIND BOLT (SINGLE ACTION)

WITH OR W/OUT DRIVE WASHER

MS90353S & U / MS90354S & U
MS21140S & U / MS21141S & U

CR7000 SERIES,

BACB30YY, YU, & YT

1/4"

NAS1719, NAS1720,

NAS1721 & MBC®

HUCK®, GP®, M GP®, LGP®, M LGP®, AND ASP® ARE REGISTERED TRADEM ARKS OF HOWM ET AEROSPACE. M BC® IS A REGISTERED TRADEM ARK
OF CHERRY AEROSPACE.

GROUND STUD,

BACS53B

1) -30 STRADDLE NOSES ARE DEISIGNED TO REACH OVER THE COLLAR.

NAS and GP® SHEAR/TENSION

LOCKBOLTS

BACB30TY BACB30UA

BACB30TZ BACB30UB

BACB30DY BACB30GX
BACB30DX BACB30GP

BACB30GO BACB30GY

BACB30GW

MGP®

MLGP®

BLIND RIVET (SINGLE ACTION)

WITH OR W/OUT DRIVE WASHER

NAS1900 S & U SERIES

LGP® LOCKBOLT

LGPL2SC-V BACB30VM

LGPL18SC-V BACB30XT
LGPL4SC-V ABS0548
LGPL2SP-V BACB30VN
LGPL4SP-V ASNA2392
LGPL8SC-V BACB30WD
LGPL9SC-V BACB30WB
LGPL9SP-V BACB30VY
BACB31N BACB31P

NOSE ASSEMBLY SELECTION CHART

STANDARD

(Sold Separately)

STRADDLE NOSE

(Sold Separately)

LONG

(Sold Separately)

GB204 ACCESSORIES

Approved for use on Gage Bilt CE installation tools and/or other manufacturer

’

s CE approved tools of similar design.

(Sold Separately)

Summary of Contents for GB204

Page 1: ...IDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB204 GB204 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ption and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB204 GB204A 8 How to use the GB204 GB204A 9 Maintenance 10 Troubleshooting 11 Overhaul 12 13 Parts Lists 14 Accessories and Nose Assembly Selection Chart 15 Approved Accessories 16 24 ...

Page 3: ...r subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING...

Page 4: ...They weigh just over 3 lbs 1 36 kg and can be operated in any position They have a 500 12 7 mm fastener setting stroke and a rated pull load of 5 825 lbs 25 9 kN The GB204 electric actuated installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 5 700 psi 393 0 bar maximum PULL pressure and 2 400 psi 165 5 bar maximum RETURN pressure The tool comes equipped with a ...

Page 5: ...5 Rev 5 22 GB204 GB204 A INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet ...

Page 6: ...0 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortab...

Page 7: ...s forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston nears the end of its stroke it exposes flats on the back of the unloading valve These flats dump oil back to the powerunit tank When the button is released the directional valve reverses oil flow to the back of the piston and pushes the n...

Page 8: ...e Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 48 bar working pressure WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 5 700 psi 393 0 bar Max for the pull and 2 400 psi 165 5 bar Max for the return Gage Bilt pr...

Page 9: ...ssess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrica...

Page 10: ... hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Do not use as a hammer to force fasteners into holes or otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose a...

Page 11: ...nections reversed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STROKE ...

Page 12: ...m hydraulic hoses 206119 and drain into a container Remove nose assembly 4 Push piston assembly 204111 rearward until remaining hydraulic oil is drained Push piston back to the front of cylinder assembly 204103 5 Unscrew socket head cap screw 206118 from retaining ring 206117 using a spanner wrench to remove retaining ring 6 Push piston assembly 204111 back until cylinder cap assembly 206115 falls...

Page 13: ...ilt For use when a shorter stroke tool is required Sold separately 1 To install or remove stroke limiter 206112 see overhaul instructions 1 thru 7 on pg 12 2 To reduce stroke to 375 9 5 mm remove relief valve 206109 from the piston assembly 204111 Install stroke limiter 206112 and relief valve 206110 flats to rear of the tool to piston assembly 204111 Note positions and locations shown below Relie...

Page 14: ...5 405832 4 206120 complete Air Actuator Assembly includes 206125 704130 A 217 208126 208127 5 206127 Actuator Housing Assembly includes A 217 6 206131 complete Electric Actuator Assembly includes 206127 240122 258020 585044 7 To reduce stroke to 375 order part number 206110 relief valve 206112 stroke limiter Sold Separately GB204 GB204A PARTS LIST ...

Page 15: ...S8 204D 32OS GS8 204D 42OS 17 64 GS10 204D 32OS GS10 204D 42OS 5 22 NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 25 2 5 inches BACR15FR FP BACR15GF GK NAS1900 S U SERIES BLIND RIVET WITH DRIVE WASHER NAS9301 9312 A CODE NAS1398A NAS1399A GAGE BILT CERTIFIES THE GB204 WILL INSTALL THE ABOVE FASTENERS ASP ASP 2 ASP PF ASP 4 FF ASP 2 F ...

Page 16: ...ages to certify correct swage installation Sold Separately Stroke Limiter 206112 Required with 206110 relief valve to reduce stroke to 375 9 5 mm Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately ...

Page 17: ...L 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6m Hose Kit part 940709...

Page 18: ...e GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB910 and 12 ft 3 7m Hose Kit Air part 910701 GB910 26 includes the GB910 and 26 ft 7 9m Hose Kit Air part 910705 GB910 38 includes the GB910 and 38 ft 11 6m Hose Kit Air part 910709 GB910 52 includes the ...

Page 19: ...ulic couplings and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB912 12 includes the GB912 Powerunit and 12 ft 3 7m Hose Kit Air part 910701 GB912 26 includes the GB912 Powerun...

Page 20: ...ect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and Offset Collar Feeders Sold Separat...

Page 21: ...D N SWAGE Sold Separately For use on Gage Bilt installation CE tools and or other manufacturer s CE approved tools of similar design SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt installation 3 SAFER COLLAR INSTAL...

Page 22: ...Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 23: ...23 Rev 5 22 GB204 GB204 A INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...S CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...

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