background image

6/21 

GB128 20V BATTERY INSTALLATION TOOL

 

DAILY MAINTENANCE 

WARNING

:  

Do not use tool if switch is defective. 

WARNING

:  

Keep installation tool out of the reach of children when not in use.

 

WARNING:

  

Maintenance personnel 

MUST

 

read and understand all warnings and cautions.

 

WARNING: 

Disconnect battery from its power source before performing maintenance, cleaning or when replacing worn or   

  

  

damaged components. Severe personal injury may occur if power source is not disconnected. 

WARNING:  

Read SDS documents for all applicable materials. 

WARNING:  

Installation tool must be repaired only by qualified specialist personnel and only with original spare parts. This 

will ensure the safety of the installation tool is maintained. 

Depending on the mandrel material, shear force and surface finish, the clamping jaws have to be cleaned and replaced at regular 
intervals.   

CLEANING AND LUBRICATING THE CLAMPING JAWS 

Clean jaws and inspect for wear. Replace if necessary. 
Clean  the  inside  and  outside  of  collet.  Grease  the  inside  lightly 

with graphite grease using a brush. 

Place jaw set into the collet. 
Install  collet  with  jaws  back  onto  tool  and  reassemble  nose 

assembly per data sheet instructions. 

NOTE: Tighten collet using 2 wrenches to 22Nm, otherwise the 

gearing may be destroyed. 

Clean nose assembly daily or as often as needed. 

Loosen and remove the anvil assembly using a combination 

wrench. 

2.

Loosen  and  remove  collet  from  adapter  using 

two  wrenches 

and  remove  the  3  piece  jaw  set  from 

the collet. 

Battery Disposal: 

Do not throw the battery (VP1086) into the domestic waste, fire or water. 
Batteries/ rechargeable batteries are collected and recycled or disposed of in an eco-friendly manner. 

For EU countries only: 

In accordance with Directive 91/157/EEC, defective old batteries must be recycled. Batteries that can no longer be used can be 

returned to your dealer. 

Disposal of Installation Tool and Quick Charger:

 

Installation tools, chargers, accessories and packaging's should be recycled in an eco-friendly manner. 
Do not throw tools into the domestic waste. 

For EU countries only: 

1.

In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and implementation in 

national 

law, Installation tools must be collected separately and recycled in an eco-friendly manner at the end of the useful 

life. 

The performance of any tool depends upon good maintenance practices. Following these minimal requirements daily will extend the 
life of your tool. 
 *An installation tool that can no longer be switched on or off is dangerous and must be repaired. 

*Maintain installation tools with care. Check that moving parts function correctly and do not jam. 

*Check that parts are not broken or damaged in such a way that the function of the installation tool is impaired.

 

*Have damaged parts repaired before using the tool. Accidents are caused by poorly serviced tools. 

*Use installation tool, accessories, attachments, etc. only as described in these instructions. 

*Give consideration to the working conditions and the work to be carried out. The use of tools for other than intended applications 

can lead to dangerous situations. 

*Visual inspection of the installation tool should be done daily by the maintenance personnel. 

*Battery charge state should be done daily by the maintenance personnel. 

*Cleaning and lubricating the clamping jaws should be done between 1,000 and 10,000 fasteners depending on the fastener type, by 

the maintenance personnel. 

*Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke. 

*Changing the anvil insert should be done by the maintenance personnel every 25,000 to 50,000 fasteners. 

*Full inspection should be done every 300,000 fasteners or once a year by qualified trained maintenance personnel or by Gage Bilt. 

Summary of Contents for GB128 Series

Page 1: ...IBUTOR NEAR YOU GB128 20V BATTERY INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB128 SERIES GB128 Includes 1 VP1086 2Ah Battery GB128 2 Includes 2 VP1086 2Ah Batteries ...

Page 2: ...OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions5 Warnings 6 Principle of Operation 7 How to set up the GB128 8 10 How to use the GB128 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Accessories 16 ...

Page 3: ...nty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are...

Page 4: ...put Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 1 22 lbs 0 55 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB128 can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB128 is a battery operated 20V cordless installation tool designed specifica...

Page 5: ...IONS Nose Tip Images may not reflect actual tool Mandrel Collection Bottle Nose Assy Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger Fault Indicator Red Yellow LED ...

Page 6: ...e that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arm...

Page 7: ...otor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position The spent pintail is released and drops out the back of the...

Page 8: ...s or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manufacturer chargers WARNING Use only the specified batteries in the tool The use of other batteries could result in injury or fire WARNING Keep battery VP1086 when not in use away from paper clips coins keys n...

Page 9: ...drel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap VP1321 attached See safety switch below 2 Screw nose assembly onto tool and wrench tighten using flats on anvil 3 Push the battery VP1086 into the foot of the installation tool from the front and ensure it is properly engaged Safety Switch This installation tool i...

Page 10: ...tuator assy VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB128 Cont BELT CLIP VP1322 SLOTS FOR BELT CLIP VP1322 2X SCREW Image may not reflect actual tool Attaching the Belt Clip VP1322 Note Always ensure belt clip VP1322 is secure to the installation tool before using Attach the belt clip VP1322 to the foot of the installation tool using the screw A correspon...

Page 11: ... installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causing skin irritations or burns Wash with water or se...

Page 12: ...an no longer be used can be returned to your dealer Disposal of Installation Tool and Quick Charger Installation tools chargers accessories and packaging s should be recycled in an eco friendly manner Do not throw tools into the domestic waste For EU countries only 1 In accordance with European Directive 2002 96 EC on Waste Electrical and Electronic Equipment and implementation in national law Ins...

Page 13: ...ing positions 2 THE INSTALLATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1086 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is secu...

Page 14: ...VP1375 CLAMPING SLEEVE 1 25 VP1351 PLASTIC TUBE 1 10 VP1343 FRONT SLEEVE 1 26 VP1387 MANDREL DISCHARGE TUBE 1 11a VP1344 RETENTION NOSEPIECE 6 mm 1 27 VP1002 MANDREL CONTAINER L 8 CM 1 11b VP1345 RETENTION NOSEPIECE 7 8 mm 1 28 VP1358 MANDREL SAFTEY SWITCH COVER PLATE 1 12 VP1316 TRIGGER AND PRESSURE SPRING 1 29 VP1426 MANDREL SAFTEY SWITCH LEVER SPRING 1 13 VP1317 HANGER 1 30 VP1430 MANDREL SAFTE...

Page 15: ... 6 21 GB128 20V BATTERY INSTALLATION TOOL This page intentionally left blank ...

Page 16: ...GB110A Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm specific 5 16 7 9 mm diameter Lockbolts 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB108A Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter Contact Gage Bilt for nose assy options GB101S Blind...

Reviews: