Fypon Beam Mantel Hand Hewn Installation Instructions Manual Download Page 10

Beam Mantel  

Installation Instructions

fypon.com

10

Beam Mantel Testing

Fypon

®

 polyurethane Beam Mantels were tested to ASTM D1929 – IGNITION TEMPERATURE EVALUATION ON    

BEAM MANTEL POLYURETHANE FOAM USING FOAMRESIN-R MATERIAL, and shown to be safe from ignition   
at a temperature of 300 degrees Celsius or 572 degrees Fahrenheit. As a comparison, wood (soft woods, such    
as pine, cedar, redwood, fir, poplar, etc.) will ignite at 180 degrees Celsius or 300 degrees Fahrenheit.

Weight Load Capacity

Testing by a third-party lab showed a weight load capacity of up to 200 lbs.

Fire Code Information Using Fypon Beam Mantels

Refer to International Residential Code Information for Fireplace Mantels; Section R1001.11 Fireplace Clearance 
and National Fire Code Information for Fireplace Mantels.   

General Installation Notes

Any adhesives, sealants, fillers or paint used must be compatible with the material that is being installed (see 
manufacturer’s recommendations in the Finishing and Adhesives section below). Always use corrosion-resistant 
mechanical screws along with manufacturer’s recommended adhesive product when installing all Fypon products. 
This combination provides a secure, long-lasting bond. Countersink all fasteners about 1/8" and fill with product 
compatible filler. Exterior installations should be finished using a manufacturer’s recommended caulk to prevent 
water infiltration behind siding, windows and doors. 

Finishing and Adhesives

Fypon polyurethane products are factory primed. Depending on product location, always use interior / exterior-
grade PUR compatible adhesives, sealants and fillers when installing Fypon products. Consult the manufacturer’s 
recommendations for your particular climate and the substrate you are installing to.

IMPORTANT

Please read these installation guidelines thoroughly before beginning installation. Please note that these guidelines are provided only to assist 
with the installation of Fypon millwork products. Modified procedures may be required in order to meet specific situations, unique applications 
and local building codes. The manufacturer does not, under any circumstances, warrant the installation of its products. Be sure to wear 
appropriate protective clothing, gloves and safety glasses when working with any tools. Installer should check for and relocate all electrical 
wiring within the proposed installation area, as needed (be sure to disconnect all electric power before working with any electrical wiring and 
follow all applicable local electrical codes and safety procedures).

Fig. 19

Fig. 20

Fig. 21

Summary of Contents for Beam Mantel Hand Hewn

Page 1: ...Beam Mantel Installation Instructions...

Page 2: ...lation instructions provide information about all the tools hardware and wood mounting blocks or 2x4 or 2x6 you need to successfully install Fypon Beam Mantels Support mounting blocks or 2x4 or 2x6 re...

Page 3: ...g Saw Spade Bit Caulk Gun 1 1 2 Trim Screw Fig 5 Painters Caulk Wood Blocks Fig 3 Pencil Stud Finder Safety Glasses Screwdriver Polyurethane Compatible Filler Polyurethane Compatible Adhesive Sandpape...

Page 4: ...x 4 Toggle Bolt Figure 2 3 Wood Mounting Blocks or 2x4 or 2x6 Figure 3 4 3 Flat Head Fasteners for drywall or wood Figure 4 5 1 1 2 Trim Screw Figure 5 6 1 4 x 2 3 4 Flat Head Tapcon Screw for masonr...

Page 5: ...aced Fig 7 Fig 3 Fig 7 Step 3 Cut wood mounting blocks from a 2x4 or 2x6 or use a 2x4 or 2x6 the length of the Beam Mantel Mounting Blocks or 2x4 or 2x6 support need to match the inside width of Beam...

Page 6: ...the top corners and center of the mounting block or 2x4 or 2x6 and dimple wall Remove blocks or 2x4 or 2x6 and use spade bit to drill 5 8 hole needed for toggle bolt Step 6A Screw two 3 flat head fast...

Page 7: ...ium or adhesive to the sides of the Beam Mantel Fig 11 and 12 Press the Beam Mantel to the wall over the mounting blocks or 2x4 or 2x6 Insert 1 1 2 trim screws through Beam Mantel into wood mounting b...

Page 8: ...g a Phillips head screwdriver insert into top and center drilled 1 4 holes and dimple the wall If stone or masonry brick drill a 3 16 hole in the wall needed for the Tapcon screws for each hole on the...

Page 9: ...m or adhesive to the sides of the Beam Mantel Fig 18 and 19 Press the Beam to the wall over mounting blocks or over 2x4 or 2x6 Insert 1 1 2 trim screws through Beam Mantel into wood mounting block or...

Page 10: ...g lasting bond Countersink all fasteners about 1 8 and fill with product compatible filler Exterior installations should be finished using a manufacturer s recommended caulk to prevent water infiltrat...

Page 11: ...NTLINSTALL 2 19 1750 Indian Wood Circle Maumee OH 43537 Phone 800 446 3040 U S and Canada Fax 800 446 9373 U S and Canada fypon com info fypon com Fypon warrants all of our products to be free from de...

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