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FLATLINE VAN CO • [email protected] • 888-667-5576

7. 

 

ONCE YOU’VE GOT BOTH ENDS TIGHTENED; IT’S TIME TO START LAYING  

 

 

DOWN YOUR CROSSBARS. WE’VE PROVIDED DIMENSIONS BELOW IN 

 

FIGURE 4

 TO MAKE IT EASY. MAKE SURE YOU VERIFY THE DIMENSION ON  

 

 

BOTH ENDS OF THE CROSSBAR RELATIVE TO THE 

REFERENCE POINT

 TO  

 

 

ENSURE THEY ARE SQUARE. THIS WILL MAKE IT MUCH EASIER WHEN  

 

 

MOUNTING YOUR DECKING PANELS LATER. THE DIMENSIONS ARE PULLED  

 

 

FROM THE FLANGE ON THE TRAY OF THE REAR BASKET TO THE FRONT FACE  

 

OF THE CROSSBAR (FURTHEST SIDE) 

WAIT TO TIGHTEN THE CROSSBARS  

 

 

UNTIL YOU HAVE PUT ALL OF THEM IN.

  NOTE- 

REMEMBER TO LEAVE THE RAIL MOUNT FEET LOOSENED.  

 

 

 

WE’LL TIGHTEN THOSE DOWN IN A LATER STEP.

  

10

FRONT

BACK

REFERENCE POINT

FIGURE 4

 0" 

 5

1 16

 34

1 16

 49

9 16

 78

9 16

 112

9 16

 141

9 16

 157

1 16

DETAIL E

1/4-20 X 0.75 FLANGED HEX 

HEAD SCREW

Summary of Contents for SP0108B

Page 1: ...PRODUCT IMAGE SP0108B Sprinter Safari Rack Drop Down 170 Installation Guide FLATLINE VAN CO SUPPORT FLATLINEVANCO COM 888 667 5576...

Page 2: ...mounting points and attachments prior to use and regularly inspecting the products for wear and or damage We always recommend you use a professional to install any aftermarket accessories to your vehi...

Page 3: ...DAMAGE TO REPORT PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE NEXT USING THE PACKAGE CONTENTS PAGE CHECK INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS AND HARDWARE GATHER ALL...

Page 4: ...ET QTY 3 FLOOR SECTION 2 QTY 2 FLOOR SECTION FAN SIDE PANEL QTY 4 FLOOR SECTION FAN COVER QTY 2 FLOOR SECTION 4 QTY 1 FLOOR SECTION 1 QTY 1 FLOOR SECTION 5 QTY 1 FLOOR SECTION 8 QTY 1 47 5 CROSSBAR QT...

Page 5: ...REW QTY 10 3 8 16 NYLON INSERT LOCKNUT QTY 26 3 8 SCREW FLAT WASHER QTY 26 3 8 SCREW BELLEVILLE SPRING LOCK WASHER QTY 10 1 4 20 X 0 75 FLANGED HEX HEAD SCREW QTY 50 1 4 20 X 0 75 FLANGED BUTTON HEAD...

Page 6: ...ME TO DO IT NOW 2 NEXT BEGIN ASSEMBLING YOUR SIDE RAILS GRAB YOUR 8 SIDE RAIL WELDMENTS 10 BAYONETS AND 10 RAIL MOUNTS BEGIN ASSEMBLING THEM AS SHOWN IN FIGURE 1 WE FIND THAT A GOOD SIZED TABLE OR WOR...

Page 7: ...TAIL B DETAIL C DETAIL A DETAIL D 1 4 20 X 0 75 FLANGED HEX HEAD SCREW 1 4 20 X 0 75 FLANGED BUTTON HEAD HEX DRIVE SCREW 1 4 20 NYLON INSERT LOCKNUT 1 4 SCREW FLAT WASHER 0 375 16 X 1 SQUARE NECK CARR...

Page 8: ...RONT RAIL MOUNT WITH THE VERY FRONT OF YOUR ROOF RAIL NOTE LAY A BLANKET OR CARDBOARD DOWN ON THE ROOF OF THE VAN BEFORE BRINGING THE SIDE RAILS UP IF YOU ARE WORRIED ABOUT SCRATCHING THE PAINT 4 NOW...

Page 9: ...KET AND SLIDE IT ONTO THE EXPOSED BAYONETS ON THE REAR OF THE RACK ATTACH USING THE SAME HARDWARE USED TO ASSEMBLE THE SIDE RAILS AND USE THE SAME CLAMPING METHOD AS BEFORE TO ENSURE GOOD ALIGNMENT RE...

Page 10: ...TO GET IT IN PLACE SO HAVING A SECOND PERSON HELPS IMMENSELY FOR THIS STEP DETAIL E F DISPLAY HOW IT FASTENS TO THE OPEN FRONT WELDMENT NOTE WE RECOMMEND INSTALLING YOUR LIGHTING SETUP TO THE DROP DOW...

Page 11: ...EY ARE SQUARE THIS WILL MAKE IT MUCH EASIER WHEN MOUNTING YOUR DECKING PANELS LATER THE DIMENSIONS ARE PULLED FROM THE FLANGE ON THE TRAY OF THE REAR BASKET TO THE FRONT FACE OF THE CROSSBAR FURTHEST...

Page 12: ...ARE SHOWN BELOW IN FIGURE 5 AND USE THE SAME REFERENCE POINT AS THE CROSSBARS THESE BRACKETS SHOULD BE TIGHTENED ONCE ATTACHED TO THE RACK USING THE SAME HARDWARE SET AS THE RAIL MOUNTS NOTE THE DIME...

Page 13: ...N VIEW OF HOW THE FASTENERS ATTACH THE END FLOOR SECTIONS TO THE TRAY OF THE BASKET WELDMENTS WHERE NO CROSSBARS ARE PRESENT TO ATTACH TO FIGURE 6 ON THE NEXT PAGE SHOWS PANEL LOCATIONS ALIGNMENT IS K...

Page 14: ...T FLATLINEVANCO COM 888 667 5576 13 FRONT BACK FLOOR SECTION 2 FLOOR SECTION FAN SIDE PANEL FLOOR SECTION FAN COVER FLOOR SECTION 4 FLOOR SECTION 1 FLOOR SECTION 8 REMOVABLE FOR MAXXAIR FAN FLOOR SECT...

Page 15: ...LATLINEVANCO COM 888 667 5576 14 11 ONCE YOU VE GOT ALL OF THE FLOOR SECTIONS BOLTED DOWN DO A ONCE OVER OF ALL FASTENERS ON THE RACK TO ENSURE THEY ARE TIGHT AND SECURE INSTALL IS NOW COMPLETE AND YO...

Page 16: ...customers use their FVC products and following along with your adventures Tag us in your photos with flatlinevanco or send them to us via email We love posting customer pictures in our feed CUSTOMER S...

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