FUNKEN FRV 125 Manual Download Page 1

2

TABLE OF CONTENTS

1 General 

information 

............................................3

1.1 Safety 

instructions 

..................................................................3

1.2 Accident 

prevention 

................................................................3

1.3  Qualification of employed staff ...........................................3
1.4 Intended 

use 

.............................................................................3

1.5 Private 

use 

.................................................................................4

1.6 Danger 

zone 

..............................................................................4

2 Transportation/storage 

......................................4

2.1 Transportation 

..........................................................................4

2.2 Items 

delivered.........................................................................4

2.3 Packaging 

...................................................................................4

2.4 Temporary 

storage 

..................................................................4

2.5 Transportation 

..........................................................................4

2.6 Disposal 

......................................................................................5

3 Installation 

..........................................................5

3.1 Installation 

site.........................................................................5

3.2    Installation on mounting plane/foundation ....................5
3.3  Inlet pipe joint connection .....................................................5
3.4  Earthing the device via the lightning conductor .............6
3.5 Removal 

.....................................................................................6

4 Commissioning 

....................................................6

4.1 Safety 

inspections 

...................................................................6

4.2 Initial 

commissioning 

.............................................................6

4.2.1 Test run .......................................................................................6
4.2.2  Initial commissioning procedure .........................................7

5 Electrical 

connection 

...........................................7

5.1  Terminal connection diagrams ............................................7
5.2 Cable 

connections 

...................................................................7

5.3  Thermal contact/PTC thermistor

                                    

 

for motor protection 

 ..........................

...

.................................7

5.4  Fluctuating power supply .....................................................7
5.5  Speed control via the frequency converter ......................7
5.6 Connection 

diagrams 

.............................................................8

6 Operation 

.............................................................8

6.1 Decommissioning 

....................................................................8

6.2    Re-initialising the device after maintenance 

 or repair  

tasks ...........................................................................8

  Maintenance tasks and troubleshooting ..........8

7.1 Standstill 

....................................................................................9

7.2  Sporadic fan operation...........................................................9
7.3  Continuous fan operation .....................................................9
7.4  Removing the components ...............................................10
7.4.1  Removing the drive unit .....................................................10
7.4.2  Removing the drive motor .................................................10
7.5 Maintenance 

tasks 

...............................................................10

7.5.1 Cleaning tasks .......................................................................10
7.5.2  Topping up the grease filling .............................................10
7.5.3  Motor maintenance tasks ..................................................10
7.5.4   Maintenance tasks on the impeller 

and on suction-side accessories......................................11

7.6 Assembly 

................................................................................11

7.7 Malfunctions 

..........................................................................13

7.8  Explanation of symbols ......................................................13

8 Copyright 

.......................................................... 13

9 Emergencies 

..................................................... 13

10 Operator’s 

responsibility 

................................. 13

11 Identification 

plate 

.......................................... 13

EC declaration of conformity ..................................... 14

Summary of Contents for FRV 125

Page 1: ...diagrams 7 5 2 Cable connections 7 5 3 Thermal contact PTC thermistor for motor protection 7 5 4 Fluctuating power supply 7 5 5 Speed control via the frequency converter 7 5 6 Connection diagrams 8 6...

Page 2: ...ineering Industry Associ ation and EU Machinery Directive 2014 34 EU ATEX apply Ensure that no critical gas concentrations are present during repair maintenance and assembly tasks in explosion protec...

Page 3: ...ring transpor tation Pay attention to the centre of gravity approximately central and the weight see technical data Secure the fan using appropriate slings before transportation Ensure the stability o...

Page 4: ...red points in the base frame and anchored in the on site foundation If the fan is mounted outside a PE drive protection cover provided by the manufacturer must be attached A flame retardant PP rain co...

Page 5: ...or articles of loose clothing are sucked in 4 1 Safety inspections Conduct the following tests before commissioning After the fan has been positioned at its intended desti nation rotate the impeller...

Page 6: ...n be found on the plate on the motor cover and at other locations 5 2 Cable connections Cable routing is determined by local conditions and regula tions The type of cable and wire sizes are specified...

Page 7: ...reactivation before disconnecting the connecting cable of the drive motor To prevent the fan from being unintentionally reactivated via the control unit set the repair switch to 0 or disconnect and is...

Page 8: ...aware of contaminated components during cleaning maintenance and repair tasks 7 1 Standstill Standstill or temporary storage of the fan must be avoided If this is not avoidable in certain cases the f...

Page 9: ...aw it from the repair switch or terminal box Remove the supply air and exhaust system if present Release the frame from the vibration dampers 7 5 Maintenance tasks The FUNKEN radial fan is maintenance...

Page 10: ...are based on the respective operating conditions and must be specified by the operator Extracting heavily contaminated conveyed media can cause deposits to accrete on the fan impeller and the elastic...

Page 11: ...ease support centre impeller nozzle and retighten screws Fan rotates and does not convey any air or conveys too little air a Air flow interrupted b Fan rotating in incorrect direction c Non uniform in...

Page 12: ...law Any form of reproduction editing distribution and any form of exploitation outside that permitted by copyright law requires the written consent of the respective creator or author 9 EMERGENCIES In...

Page 13: ...rket They comply with the standards listed below Directive standard Title DIN EN ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduc tion DIN EN ISO 5801 20...

Page 14: ...rm which we have brought onto the market They comply with the standards listed below Directive standard Title DIN EN 1127 1 2011 10 Explosive atmospheres Explosion prevention and protection Part 1 Bas...

Page 15: ...16 SPACE FOR NOTES 16...

Page 16: ...17 17...

Page 17: ...EN 12 2019 FUNKEN Kunststoffanlagen GmbH Meysstrasse 1 53773 Hennef Germany Telephone 49 2242 92 09 0 Fax 49 2242 92 09 11 Email funken funken de www funken de K u n s t s t o f f a n l a g e n...

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