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Full Boar FBT-2500, Instruction Manual

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Full Boar FBT-2500 Instruction Manual Download Page 3

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SPECIFICATIONS…………………………………………

KNOW YOUR PRODUCT……………………………….

INTRODUCTION………………………………………...

SAFETY INSTRUCTIONS………………………………..

ASSEMBLY………………………………………………..

OPERATION ……………………………………………..

MAINTENANCE …………….…………………………..

TROUBLE SHOOTING.…….…………………………..

CONTENTS ……………………………………………...

WARRANTY……………………………………………… 

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TABLE OF CONTENTS

Summary of Contents for FBT-2500

Page 1: ...l safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference PLASMA CUTTER 25 AMP 15 AMP Plug 0214 ...

Page 2: ... Appliance Fuse Input Supply Protection 30A HRC Weight tool only 6 88kgs 2 1 Power Cord Storage 2 Carry Handle 3 Air Pressure Adjusting Knob 4 Plasma Torch 5 Trigger Switch 6 Torch Air Lead Sockets 7 Earth Lead Socket 8 LED Indicators 9 Amperage Control Knob 10 Air Blow Selector Switch 11 Air Pressure Gauge 12 Earth Clamp 13 Earth Lead Connector 14 Accessory Zip Bag 15 Electrodes Nozzles Cleaning ...

Page 3: ...IONS KNOW YOUR PRODUCT INTRODUCTION SAFETY INSTRUCTIONS ASSEMBLY OPERATION MAINTENANCE TROUBLE SHOOTING CONTENTS WARRANTY Page 2 Page 2 Page 4 Page 4 Page 8 Page 10 Page 11 Page 12 Page 13 Page 14 TABLE OF CONTENTS ...

Page 4: ...y Always check that the power supply corresponds to the voltage on the rating plate Note The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand If the supply cord is damaged it must be replaced by a qualified electrician or a power tool repairer in order to avoid a hazard Using an Extension Lead Always use an approved extension lead suitable for the power inpu...

Page 5: ...you are doing Use common sense Do not operate the equipment when tired 8 Secure work piece If required use clamps or a vice to hold the work piece 9 Extension leads Before use inspect the extension leads and replace if damaged When using the equipment outdoors only use extension leads intended for outdoor use and marked accordingly 10 Use appropriate equipment Only use the equipment as outlined wi...

Page 6: ...e and changing accessories Keep handles and switches dry clean and free from oil and grease 16 Have your tool repaired by an electrician or a power tool repairer This power tool complies with relevant safety requirements To avoid danger electrical equipment must only be repaired by qualified technicians using original spare parts otherwise this may result in considerable danger to the user 17 User...

Page 7: ...face to prevent overturning Provide adequate ventilation or a means for removal of the cutting fumes produced forced circulation using a blower or fan Fumes Toxic gases are given off during the arc plasma cutting process which may collect in the work place or area if the ventilation is poor Be alert at all times to the possibility of fume build up In small or confined areas use a fume extractor Gl...

Page 8: ...ts 6 on the front panel Fig 1 Earth Clamp 12 Attach earth lead connector 13 to earth lead socket 7 on the front panel Twist clockwise to tighten Fig 2 Air Pressure Regulator The air pressure regulator is installed inside the unit a Nitto style male quick release adaptor is mounted on the air pressure regulator located on the rear of the plasma cutter Attach your compressor s air supply hose to the...

Page 9: ...ted and that the air vents are not obstructed Care must be taken when positioning as to prevent the fan from introducing dust or deposits into the plasma cutter Power Supply Connect the power supply cable to a 15 Amp dedicated power point located as near as possible to the work area so that the unit can be switched off quickly in case of emergency Your plasma cutter includes an input power cord an...

Page 10: ...g tip is suitable for the cutting current The torch parts must correspond with the type of operation and with the amperage output of this power supply 25 amps maximum The installation of the torch s parts should follow the order according to the pictures listed blow Fig 5 The shield cap e should be screwed tightly but do not over tighten finger tighten only Replace the nozzle d if burnt to a degre...

Page 11: ...kpiece with the torch the torch and nozzle are fragile and can easily damage Note Worn nozzle will cause cutting inaccuracies and or arc starting problems so inspect the nozzle regularly The nozzle has a perfectly round hole in the end that will become oblong over time As it becomes oblong the arc will distort and wear the nozzle even more When this occurs discard it If the nozzle is covered with ...

Page 12: ...ir Pressure Adjusting Knob 3 is on the top rear of the plasma cutter During operation you can regulate air pressure through the plasma cutter by lifter and rotating in either direction Fig 12 The air pressure gauge 11 indicates the selected air pressure Set the pressure at the air source approximately 30Psi to 40Psi higher than the plasma cutter Duty Cycle IF YOUR PLASMA CUTTER OVERHEATS AND THE T...

Page 13: ...cooling will follow Do not disconnect air until this cooling period has been completed Failure to do this will result in torch head damage WARNING To prevent serious injury from accidental operation Turn the Power Switch of the Plasma Cutter to its OFF position and unplug the plasma cutter from its electrical outlet before performing any inspection maintenance or cleaning procedures Keep the venti...

Page 14: ... arc is inconsistent Current and air pressure settings are incorrectly matched Please refer to cutting guide Torch electrode or nozzle are burned out or blocked Clogged nozzle tips can be unclogged using a needle file or replacing if unclogging is unsuccessful Burned out electrodes must be replaced Poor contact or connection between ground cable and work piece Ensure connection is firm and contact...

Page 15: ...nsulated Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way Please recycle where facilities exist Check with your local council authority for recycling advice Recycling packaging reduces the need for landfill and raw materials Reuse of recycled material decreases pollution in the environment Please recycle packaging where fac...

Page 16: ...lable to you under law The warranty covers manufacturer defects in materials workmanship and finish under normal use 1 YEAR WARRANTY Your product is guaranteed for a period of 12 months from the original date of purchase If a product is defective it will be repaired in accordance with the terms of this warranty Warranty excludes consumable parts for example wheels bearings Our goods come with guar...

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