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En-4

(If the stem of the 3-way valve is opened fully before the charge hose is disconnect-
ed, it may be dif

¿

 cult to disconnect the charge hose.)

(10) Fully open the valve stems of the 2-way valve and 3-way valve using a hexagon 

wrench. (After the valve stem begins to turn, turn it with a torque of less than 
2.9 N • m (30 kgf • cm) until it stops turning.)

(11)  Firmly tighten the 2-way valve and 3-way valve blank cap and the charging port cap.

3-way valve

2

-way valve

Charging

 port cap

Vacuum pump

Charge 
hose

Charge hose

Charging

 port

Blank cap

Valve stem

Flare nut

Compound pressure gauge

Gauge manifold

Pressure gauge

High 
pressure 
side valve  
(closed)

Low

 pressure 

side

 valve

-0.1 MPa 
(-76 cmHg 
-1 bar)

Tightening torque

Blank cap

20.0 to 25.0 N • m (200 to 250 kgf • cm)

Charging port cap

12.5 to 16.0 N • m (125 to 160 kgf • cm)

5.5. Test run

• Perform test operation and check items below.
• For the test operation method, refer to the operating manual.
•  The outdoor unit, may not operate, depending on the room temperature. In this case,

keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds. 
The operation indicator lamp and timer indicator lamp will begin to 

À

 ash  simultaneously 

during cooling test run. Then, heating test run will begin in about three minutes when
HEAT is selected by the remote control operation. (Please follow the operating manual
for remote control operation.)

•  To end test operation, keep on pressing the MANUAL AUTO button of the indoor unit for

more than 3 seconds.
(When the air conditioner is run by pressing the test run button, the OPERATION indica-
tor lamp and TIMER indicator lamp of the indoor unit will simultaneously 

À

 ash slowly.)

OUTDOOR UNIT

(1)  

Is there any abnormal noise and vibration during operation?

(2)  

Will noise, wind, or drain water from the unit disturb the neighbors?

(3)  Is there any gas leakage?

6. PUMP DOWN

6.1. Pump down

PUMP DOWN OPERATION (FORCED COOLING OPERATION)

To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, 
recover refrigerant by doing the cooling operation or forced cooling operation according 
to the following procedure. (When the cooling operation cannot start in winter, and so on, 
start the forced cooling operation.).
(1)  

Do the air purging of the charge hose by connecting the charging hose of gauge mani-
fold to the charging port of 3 way valve and opening the low-pressure valve slightly.

(2)  Close the valve stem of 2 way valve completely.
(3)  

Start the cooling operation or following forced cooling operation. Keep on pressing the 
MANUAL AUTO button of the indoor unit for more than 10 seconds. The operation in-
dicator lamp and timer indicator lamp will begin to flash simultaneously during test run. 
(The forced cooling operation cannot start if the MANUAL AUTO button is not kept on 
pressing for more than 10 seconds.)

(4)  

Close the valve stem of 3 way valve when the reading on the compound pressure 
gage becomes 0.05~0 Mpa(0.5~0 kg/cm2).

(5)  

Stop the operation.
• Press the START/STOP button of the remote control unit to stop the operation.
•  Press the MANUAL AUTO button when stopping the operation from indoor unit side. (It

is not necessary to press on keeping for more than 10 seconds.)

 CAUTION

During the pump-down operation, make sure that the compressor is turned off before 
you remove the refrigerant piping.
Do not remove the connection pipe while the compressor is in operation with 2 way or 3 
way valve open. This may cause abnormal pressure in the refrigeration cycle that leads 
to breakage and even injury.

9319205007_IM_EN.indd   4

12/29/2010 9:16:56 AM

Summary of Contents for AOYG09-12LEC

Page 1: ...h s i l g n E INSTALLATION MANUAL For authorized service personnel only INSTALLATION MANUAL 2 OUTDOOR UNIT PART NO 9319205007 ...

Page 2: ... change in the composition of the gas and liquid phases And always charge from the liquid phase where refrigerant composition is stable 2 2 Special tools for R410A Tool name Contents of change Gauge manifold Pressure is high and cannot be measured with a conven tional R22 gauge To prevent erroneous mixing of other refrigerants the diameter of each port has been changed It is recommended the gauge ...

Page 3: ...ht of the outdoor units and install positively so that the units will not topple or fall CAUTION Do not install where there is the danger of combustible gas leakage Do not install near heat sources In places where the outdoor temperature drops to 0 ÛC or lower the drain water may freeze and may stop up the drain or cause other outdoor unit trouble Therefore take measures so that the drain water wi...

Page 4: ...curvature of 70mm or over 3 If the copper pipe is bend the pipe or pulled to often it will become stiff Do not bend the pipes more than three times at one place Tighten with two wrenches Torque wrench Wrench xed Flare nut Indoor unit pipe Connection pipe To prevent gas leakage coat the Àare surface with refrigerator oil Table 1 Flare nut size and tightening torque Flare nut Diameter mm Torque N m ...

Page 5: ...ash slowly OUTDOOR UNIT 1 Is there any abnormal noise and vibration during operation 2 Will noise wind or drain water from the unit disturb the neighbors 3 Is there any gas leakage 6 PUMP DOWN 6 1 Pump down PUMP DOWN OPERATION FORCED COOLING OPERATION To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal recover refrigerant by doing the cooling operation or for...

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