background image

CONTROLLER PCB ASSEMBLY ( MAIN PCB )

I N D O O R   P R I N T E D   C I R C U I T   B O A R D

C I R C U I T   D I A G R A M

Models : ABY18LBAJ

ABY24LBAJ

76

77

8

9

10

6

73

25
26
35
34

50

47

27
18

17
16

13
12

11

5

28

29

30

31

32

62

61

53

64

78
79
80

24

23
22

15

14

60

69

70

3

1

2

X2

X1

21

20

19

46

45

44

43

48

49

51

52

36

37

38

39

40

63

42

41

59

58

57

56

72

71

33

67

4

7

75

68

74

65

66

55

54

3

2

1 P15

P16
P17

P122

P123

P05

P04

VDD0
VDD1
AVRF0

AVRF1

AVSS

VSS0

VSS1
I C
XT2

P124

P125
P126
P127

P65

P66

P02

P64

P63

P62

P61

P60

P120

P37

P35

P34

P67

P30

P31
P32

P40

P41
P42

P24

P23

RESET

P43

P44

P45

P03

P12
P13
P14

P121

P00

P01

P55

P54

P53

P52

P51

P130

P20

P21

P22

P25

P26

P27

P50

P33

P36

P56

P46

P57

P47

XT1

P131

P72

P71

P70

P11

P10

I

O

G

I

O

G

C

1

2

4

8

18

14

10

4

3

2

5

1

10

8

7

9

11

6

12

5

13

4

14

15

3

2

5

4

3

2

12

13

14

15

No.1

No.3

No.2

AUTO RESTART

ROOM TEMPERATURE CORRECTION

( HEATING OPERATION )

ROOM TEMPERATURE CORRECTION

( HEATING OPERATION )

CN9-1

CN9-5

CN9-4

CN9-3

CN9-2

CN1-1

CN1-3

CN1-2

CUSTOM CODE SWITCHING

CUSTOM CODE SWITCHING

CUSTOM CODE SWITCHING

4

3

2

1

8

7

6

5

DO

D I

CK

CS

VCC

NC

NC

GND

CN15-1

CN15-3

CN15-2

CN14-1

CN14-2

CN14-4

CN14-3

CN10-1

CN10-5

CN10-4

CN10-3

CN10-2

CN11-1

CN11-5

CN11-4

CN11-3

CN11-2

CN13-1

CN13-2

CN13-4

CN13-3

CN13-7
CN13-6

CN13-5

CN13-8

+

C41
10/
25V

5V

12V

CN13
B8B-XASK-1-A
DISPLAY BOARD
CN17
B3B-XAKK-1-A

BLACK

CN17-1

CN17-3

CN17-2

L2

L3

L4

1

2

3

+

-

No.3

No.1

No.2

FAN DELEY SWITCHING

( HEATING OPERATION )

FAN TYPE SWITCHING

REMOTE TYPE SWITCHING

7

5
6

+

-

10

7

1

3

2

2

3

1

8

1

16

14

3

11

6

1

9

16

10

7

5

12

9

4

13

2

15

1

6

16

11

CN8-1                        

BLACK

CN8-2                        

BLACK

CN7-2                        

GRAY

CN7-1                        

GRAY

BROWN

RED

ORANGE

YELLOW

WHITE

BROWN

RED

ORANGE

YELLOW

WHITE

BROWN

RED

ORANGE

YELLOW

WHITE

BROWN

RED

ORANGE

YELLOW

WHITE

1

2

3

4

8

5

7

6

BROWN

RED

ORANGE

YELLOW

GRAY

WHITE

PURPLE

BLUE

BROWN

RED

ORANGE

YELLOW

GRAY

WHITE

PURPLE

BLUE

OPERATE

TIMER

LOUVER

LOUVER

OUT

PHA201

SBX1810
      -22

UL1430   AWG28 UL1430   AWG28

UL1430
AWG28

C42

0.01

<F>

5V

R52
10K
<1/10W>

        R53
        10K
<1/10W>

R51  1.0K  <1/10W>

R54  47  <1/10W>

C40
0.01
<F>

5V

CR5
1000P
<R>

12V

12V

12V

5V

5V

R76
10K
<1/10W>

       R75
       10K
<1/10W>

C45
0.1
<F>

5V

5V

I C8
PST600C

3

2

1

C44
0.1
<F>

R55
10K
<1/10W>

X1
CSTS0500MG03-T

0.01 <F> x 3

C31 C16 C43

R81  1.0K       <1/10W>

R71  1.0K       <1/10W>

R72  1.0K       <1/10W>

SW4

DSS803

I C11-1
BA10358

D7
DA226U

I C11-2
BA10358

R62  4.7K
 <1/10W>

R65  390
<1/10W>

5V

        Q6
2SC2712

10K <1/10W> x 3

R70 R69 R80

R66
10K
<1/10W>

R64
28K (1%)
<1/10W>

           R63
15.4K (1%)
   <1/10W>

5V

R61
10K
<1/10W>

R60
10K
<1/10W>

        Q5
2SC2712

CR7
0.01
<F>

I C6 (1/7)
uPA2003GR

 C1
 0.1
<F>

R67  1.0K
<1/10W>

R68  1.0K
<1/10W>

10K <1/10W> x 3

CR4

CR3

CR2

14V

I C4 (7/7)
uPA2003GR

I C5 (1/7)
uPA2003GR

14V

I C6 (2/7)
uPA2003GR

R56

BZ1
PKM13EPY-4000

14V

R57  1.0K
<1/10W>

B Z

14V

5V

5V

5V

Q4
DTC124EKA

R49  1.0K
<1/10W>

C38
0.01
<F>

R47  390
<1/10W>

R

48

  1

0K

<

1/

10

W

>

HA
JEM-A

CN14 B4B-XH-AM

M

M

5V

FLOAT SWITCH

                  C15
B3B-XARK-1-A

                             RED

C49
0.01
<F>

5V

5V

RJ2
10K
<1/10W>

RJ1  1.0K
<1/10W>

       R58
       10K
<1/10W>

     R100  
       10K
<1/10W>

B2B-XAKK-1-A    

BLACK

B2B-XASK-1-A

CN7

CN8

C34
0.1
<F>

C37
0.1
<F>

R43
10K (1%)
<1/10W>

R45
49.9K (1%)
<1/10W>

ROOM TEMPERATURE THERMISTOR

PIPE TEMPERATURE THERMISTOR

CN10

B5B-XASK-1-A   

 WHITE

LOUVER
( UP / DOWN )

LOUVER
( RIGHT / LEFT )

               CN11
B5B-XARK-1-A

RED

INDICATOR PCB
 EZ-0964HSE-D

CN201
8P-JC

C201
0.1
<F>

C202
10/
25V

+

SW201

MANUAL AUTO
SWITCH

EVQ  PAG  04K

D201  SLR-325 

<RED>

D204  SLR-325 

<ORG>

D203  SLR-325 

<ORG>

D202  SLR-325 

<GRN>

R201  330  <1/4W>

R204  330  <1/4W>

R203  330  <1/4W>

R202  330  <1/4W>

5V

C39
0.1
<F>

      I C7
BR93L46RF

R50  10K  <1/10W>

C35
1000P
<R>

C32
1000P
<R>

R44  1.0K  <1/10W>

R44  1.0K  <1/10W>

10K <1/10W> x 3

R77

R78

R79

5V

12V

14V

5V

+

 I C2
7812

 I C3
7805

C11
10/
25V

C54
0.01
<F>

10K <1/10W> x 4

R59 R97 R98 R99

NC

JM10

C47
0.1
<F>

C15
0.1
<F>

+

 C14
100/
6.3V

C13
0.1
<F>

5V

5V

VA1  470V
<TNR>

PRIMARY

SECONDARY

SW2
DRS4016-5

I C 10       H I 2002

10K <1/10W> x 4

R29

R30

R31

R32

1.0K <1/10W> x 4

R33
R34
R35
R36

5V

CR1
0.01
<R>

 R9  390
<1/10W>

CR6
0.01
<R>

Q3
DTC124EKA

       R10
       10K
<1/10W>

C17
0.01
<F>

R14  10K
<1/10W>

I C5 (1/7)
uPA2003GR

C26 C27 C28

0.01 <F> x 4

C29

5V

5V

+

-

14V

14V

VA2
470V
<TNR>

R93  10K  <1/10W>

R96  10K  <1/10W>

R95  10K  <1/10W>

R94  10K  <1/10W>

I C5 (5/7)
uPA2003GR

K 2

K 1

K 3

K 4

          SSR1
G3MC-201PL-VD

5V

CN9
B5P-SHF-1AA

WHITE

TEST

SW1

DSS803

0.01 <F> x 3

C10 C12 C30

R40  1.0K         <1/10W>

R41  1.0K         <1/10W>

R42  1.0K         <1/10W>

0.01 <F> x 4

C22 C23 C24 C25

I C6 (4/7)
uPA2003GR

R28

1.0K <1/10W> x 4

R28

R25
R26
R27

10K <1/10W> x 3

R39

R38

R37

10K <1/10W> x 4

R21 R22 R23 R24

JM6

C101
0.22

C103
0.01

C104
0.01

+

C8
100/
6.3V

       R7
      330
<1/4W>

LF101

ELF17N015A

VA101
470V

+

VA102
470V

 SA101
<3600>

FH102

FH101

F101

3.15A

<BET>

W102

TM101

E101

W103

W104

N

L

E

3

1

2(N)

OUTDOOR UNIT

POWER SOURCE
220 / 240V
50Hz

DRAIN PUMP

F M

FAN MOTOR

YELLOW / GREEN

BLUE

PURPLE

PINK

RED

WHITE

BLACK

U

L1

01

  A

W

G

14

   

   

   

   

   

   

R

E

D

U

L1

01

  A

W

G

14

   

   

   

   

   

   

B

LA

C

K

U

L1

01

  A

W

G

14

   

   

   

   

   

   

W

H

IT

E

UL1015   AWG20      

WHITE

UL1015   AWG20      

WHITE

FAN CAPACITOR
450V
2.3uF

CN4   B2P3-VH-B-Y    

YELLOW

CN1   B3P5-VH-B-C    

BLACK

CN6   B2P3-VH-B-E    

BLUE

R88  120  <1/2W>

C3  0.22  <RE>

R2
1.5
<RS-2W>

    C5
 100/
450V

D1
D3SB60

      Q2
2SC1815

 R3  100
<1/10W>

Q1
2SC4236

     R4  330K
<SPRH-2W>

R5
62K
<RS-2W>

         C6
    4700P
<ECQM>

               D5
1SR139-600
             D10
1SR139-600

C7  0.047
<ECQB>

R6  100
<1/2W>

     D2
D1FL20U

     D4
D1FL20U

     D3
MTZJ5.1B

     D6
D2FL20U

JM1

JM3

JM2

T1

SWITCHING TRANSFORMER

ZFT29B01

   C9
1000
/25V

+

 R

 1

0K

<

1/

10

W

>

R20  1.0K  <1/10W>

R19  1.0K  <1/10W>

R18  1.0K  <1/10W>

10K <1/10W> x 3

R15

R16

R17

0.01 <F> x 3

C21

C20

C19

R1  3.3
<RC-5W>

POWER SUPPLY PCB
K01AL-0408HSE-P0

K2
G5SB-14

K1
G5SB-14

K3
G5SB-14

K4
G5NB-1A

CN5
B6P11-VH-B

WHITE

CN6-2

CN6-1

CN4-1

CN4-2

CN5-2

CN5-6

CN5-5

CN5-4

CN5-3

CN5-1

UL1015
AWG18    

BLACK

UL1015   AWG18    

WHITE

U

L1

01

  A

W

G

16

   

   

   

   

   

  

G

R

E

E

N

I C 1

uPD780058GC
   -108-8BT-01

7

2004.09.08

ABY18LBAJ : K01AL-040DHSE-F1
ABY24LBAJ : K01AL-0408HSE-F1

Summary of Contents for ABY18LBAJ

Page 1: ...CB CIRCUIT DIAGRAM 13 DISASSEMBLY ILLUSTRATION Indoor Unit 14 DISASSEMBLY ILLUSTRATION Outdoor Unit 21 PARTS LIST Indoor Unit 26 PARTS LIST Outdoor Unit 28 ACCESSORIES 30 SPLIT TYPE ROOM AIR CONDITIONER FLOOR C ON S OLE U N D E R C E ILIN G DUA L type Models Indoor unit Outdoor unit ABY18LBAJ ABY24LBAJ AOY18LMAKL AOY24LMAL ...

Page 2: ...SS NET kg H x W x D mm GROSS NET kg OUTDOOR UNIT 1 7 Cool and Heat ABY18LBAJ AOY18LMAKL 8 3 1 90 3 26 780 TNB220FPCM 1 500 1 030 890 770 MFB 24JTAT 780 400 MFB 30NTAT 730 450 650 x 830 x 320 900 x 900 x 350 58 54 ABY24LBAJ AOY24LMAL 6 50 230 50 8 7 1 99 3 42 880 TNB220FPCM9 1 850 230 MFA 24JTT MFA 18JTT 1 180 1 040 900 37 28 78 70 2 5 HEATING CAPACITY kW 6 20 6 80 RUNNING CURRENT Cool A 7 4 9 4 IN...

Page 3: ...O U T L I N E A N D D I M E N S I O N S INDOOR UNIT Unit mm 990 900 500 655 530 200 175 199 rear view 2 2004 08 06 Models ABY18LBAJ ABY24LBAJ ...

Page 4: ...OUTDOOR UNIT Unit mm 350 320 830 650 12 Air flow Bottom 603 343 3 2004 08 06 Model AOY18LMAKL Model AOY24LMAL 804 48 48 350 333 352 373 11 900 900 30 Packed Valve Liquid 9 52 Packed Valve Gas 15 88 ...

Page 5: ... I A G R A M CAPILLARY TUBE COMPRESSOR ACCUMULATOR HEAT COOL STRAINER 2 WAY VALVE EXPANSION VALVE 3 WAY VALVE 4 WAY VALVE OUTDOOR UNIT INDOOR UNIT Models ABY18LBAJ AOY18LMAKL ABY24LBAJ AOY24LMAL HEAT EXCHANGER HEAT EXCHANGER 4 2004 08 06 ...

Page 6: ...OUTDOOR UNIT INDOOR UNIT Models ASY18LBAJ AOY18LMAKL 5 2004 08 06 ...

Page 7: ... DISCHARGE BLACK BLACK WHITE WHITE RED RED W105 W103 W102 TM1 TM2 TM104 TM101 TM105 TM103 TM102 TM107 TM110 P N P N1 L1 L2 W8 W10 W21 W20 W27 W25 W23 W22 W9 W3 W2 W1 W33 W31 RED RED BLACK BLACK BLACK CN 21 CN 22 CN 23 CN 301 CN 302 CN 303 CN 30 CN 27 CN 14 CN 15 CN 16 CN 407 CN 42 CN 35 CN 34 BLACK BROWN BLUE BROWN BLUE BLUE BLUE ORANGE YELLOW WHITE RED RED RED BROWN BROWN BROWN BLUE BLUE BLUE GRE...

Page 8: ... R57 1 0K 1 10W B Z 14V 5V 5V 5V Q4 DTC124EKA R49 1 0K 1 10W C38 0 01 F R47 390 1 10W R48 10K 1 10W HA JEM A CN14 B4B XH AM M M 5V FLOAT SWITCH C15 B3B XARK 1 A RED C49 0 01 F 5V 5V RJ2 10K 1 10W RJ1 1 0K 1 10W R58 10K 1 10W R100 10K 1 10W B2B XAKK 1 A BLACK B2B XASK 1 A CN7 CN8 C34 0 1 F C37 0 1 F R43 10K 1 1 10W R45 49 9K 1 1 10W ROOM TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR CN10 B5B X...

Page 9: ...W R436 3 3K 1 4W I C401 PS2561L 1 V I C404 PS2561L 1 V EMI FILTER RFC 8 1T C204 1200 450V UL1015 AWG14 YEL WHT PURPLE BLUE EMI FILTER TFC 25 15 12 2T I C414 SACT32010A ACTPM L1 L2 P N1 UL1015 AWG14 BLACK UL1015 AWG14 RED W10 RED W11 BLACK C115 0 1 HCP 18V UL1007 AWG24 BROWN RED ORANGE YELLOW CN407 B4B XASK 1 A WHITE ACTPM CONTROL A C415 0 01 F C413 0 01 F A A 1 2 3 4 4 3 1 2 2 3 1 18V Q401 DTC114E...

Page 10: ...1 2 CN21 B2B XH AM CN22 B2B XH AM CN23 B2B XAEK 1 A YELLOW RED BLUE 0 0 0 OUTDOOR TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR DISCHARGE TEMPERATURE THERMISTOR EXPANSION VALVE M 4 WAY VALVE FAN MOTOR 1 FM1 TO INDOOR UNIT 3 N L 3 N L POWER SOURCE AC230V W201 UL1015 AWG14 BLACK F201 TLC25A 250V B W1 W31 B B W33 W2 L N BLACK WHITE UL1015 AWG14 BLACK UL1015 AWG20 BLACK UL1015 AWG14 WHITE UL1015 ...

Page 11: ...2 uPC393 IC404 PS2561 1 IC401 PS2561 1 5V R407 10K 1 10W 5V R403 10K 1 10W 18V R402 3 3K 1 4W D402 RD3 3ES B2 A R435 1 0K 1 10W C411 0 01 F A C409 10 25V PS R441 1 0K 1 10W C414 0 01 F A C412 0 1 F DC VOLT IN CN35 B2P3 VH B M GREEN C64 0 1 F VR1 B2K R68 22K 1 10W R61 3 74K 1 1 10W 5V D60 DAN217U C60 PJ 220 16V R60 1 0K 1 1 10W 5V 12V W105 TM2 CT1 CT 1B CN42 B2B XAYK 1 A YELLOW BROWN POWER RELAY CO...

Page 12: ...CK UL1007 AWG20 WHITE UL1007 AWG20 PURPLE POWER RELAY CONTROL W22 W23 B B B B W20 W21 W27 W25 B B B W24 UL1015 AWG20 YELLOW UL1015 AWG20 YELLOW UL1015 AWG20 BLUE PLUS POLARITY MINUS POLARITY PLUS POLARITY DC OUTPUT VA103 470V TNR FH3 FH4 F4 5A BET W6 W5 W9 W8 B B W10 W7 TM101 TM104 TM105 W11 W12 R201 220K 2W UL1015 AWG14 WHITE UL1015 AWG14 PURPLE ACTPM P ACTPM N1 UL1015 AWG14 BROWN MAIN PCB UL1015...

Page 13: ...01 PS2561 1 V H IC302 PS2561 1 V H IC303 PS2561 1 V H IC304 PS2561 1 V H IC305 PS2561 1 V H IC306 PS2561 1 V H C302 47 35V PJ C301 47 35V PJ B CN302 IPM POWER SUPPLY YEL ORG RED BRN UL1007 AWG24 P4 L 450 IPM POWER SUPPLY CN303 B UL1007 AWG24 07 07 172520 XAP 07V 1 GRY PUR BLU GRN BRN RED ORG YEL GRN BLU PUR GRY BLK B CN301 IPM DRIVING SIGNAL UL1007 AWG24 10 09 172520 XAP 09V 1 TR PCB ASSEMBLY EZ 0...

Page 14: ...g between outdoor unit and indoor unit Outdoor unit compressor temperature sensor error Outdoor unit piping sensor Outdoor unit outdoor temperature sensor error 2 times 2 times 3 times 3 times 5 times Indoor unit fan error 6 times 5 times 9 times IPM error 10 times Current transformer error 11 times Active filter module error 12 times Compressor location error 13 times Outdoor fan motor error 14 t...

Page 15: ...D I S A S S E M B L Y A S S E M B L Y Models ABY18LBAJ ABY24LBAJ 580 422 508 923 509 173 174 365 2 365 2 365 1 653 2 653 2 365 1 870 1 870 1 240 743 14 2004 08 09 ...

Page 16: ...15 2004 08 09 439 160 418 470 764 577 127 124 124 552 235 553 138 187 68 108 68 578 870 2 588 2 588 1 184 1 196 1 574 2 574 1 ...

Page 17: ...755 581 56 164 109 338 67 56 126 653 1 16 2004 08 09 ...

Page 18: ...416 417 385 868 771 488 472 473 443 8 1 17 2004 08 09 ...

Page 19: ...2004 09 08 18 810 800 652 1 790 735 146 772 OPTIONAL PARTS ...

Page 20: ...514 34 187 815 381 422 982 628 381 625 195 223 628 689 210 211 234 36 2 824 3 187 1 731 2 629 1 2004 08 09 19 236 ...

Page 21: ...2004 08 09 20 684 558 555 554 520 521 505 505 505 321 320 361 69 69 69 69 502 505 506 500 407 408 503 876 2 876 1 361 2 361 2 361 2 361 3 361 3 361 3 361 2 ...

Page 22: ...Model AOY18LMAKL 21 2004 09 08 ...

Page 23: ...22 2004 09 08 Model AOY18LMAKL ...

Page 24: ...961 3 Model AOY24LMAL 23 2004 08 09 ...

Page 25: ...Model AOY24LMAL 44 965 962 960 47 963 964 24 2004 08 09 ...

Page 26: ...967 823 236 Model AOY24LMAL 25 2004 08 09 ...

Page 27: ... 9352715006 9352715006 195 Clamp SKB 100 313361275805 313361275805 196 1 Clamp SKB 3M 312300787605 312300787605 223 Control Box 9358600016 9358600016 234 Thermistor Assy Room 9703299087 9703299087 235 Thermistor Assy Pipe 9900022020 9900022020 240 Remote Control Unit AR JW1 9371190013 9371190013 236 Controller PCB Assy 9704557773 9704557780 K01AL 0408HSE F1 K01AL 040DHSE F1 320 Flap Upper F 935853...

Page 28: ...KR 51 9359240006 9359240006 628 Locking Spacer B 313005446558 313005446558 629 1 EMI Filter 0400247074 0400247074 652 1 Thermistor Holder Pipe 313806262805 313806262805 653 1 Bolt Fan Motor Fixing 0700156014 0700156014 653 2 Bolt 0700190018 0700190018 684 Motor Base 9358562000 9358562000 731 2 Holder Guide Rail 0600241018 0600241018 743 Remote Control Unit Holder 9305642014 9305642014 755 Casing C...

Page 29: ... ty Part No AOY18LMAKL 411 Gasket 9373266013 527 Protective Net 9371934013 734 Top Plate 9371925011 754 Washer Rubber 9358078006 Compressor pressure switch 9900186012 Compressor thermal switch 9373263012 Thermistor discharge 9704219039 Thermistor outdoor 9703516047 Thermistor heat sink 9900195014 Heat exchanger thermistor 9704220059 361 Accum Support Assy 9372252017 Ref No Description Ord Q ty Par...

Page 30: ...otor Bracket A 9369627002 45 2 Motor Bracket B 9369628009 45 4 Motor Bracket D 9369630002 46 Compressor Assy 9373531012 64 Cabinet Left 9359840022 41 Fan Motor Assy Out 9601754015 3 Fan Guard 9371187013 549 PTC Thermistor 9704265012 629 Coil Choke 9703458019 734 Cabinet Top Plate 9359799023 825 1 EXP Valve Assy 9373251019 875 Filter PCB Assy 9704722010 886 Heat Sink A 9369792007 964 Seperate Wall ...

Page 31: ...01171164104 9359107002 9358596005 9358595008 313806339400 301821112213 9358597002 301141164200 9350716012 313209328104 312300787605 9359242000 9359225003 313806350303 Tapping screw 4 x 10 Tapping screw 4 x 20 Installation template Hanger bracket left Hanger bracket right Anchor bolt M12 Special nut Spring washer Wall bracket Cosmetic Panel L Cosmetic Panel R Coupler heat insulator large Coupler he...

Page 32: ... For indoor side pipe joint ABY24LBAJ 9302812021 Joint pipe A Q ty OPTIONAL PARTS FOR INDOOR UNIT Name and Shape Part No Application AOY18LMAKL AOY24LMAL 1 2 1 1 1 For outdoor unit drain piping work Heat Cool model Reverse cycle only For opening the refrigerant valve on the outdoor unit For power supply cord binding For sealing 9303029015 313166024302 9303029015 313166024302 Drain pipe Drain cap Q...

Page 33: ...0408G2644 ...

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