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En-4

Tool name

Contents of change

Gauge manifold

Pressure is high and cannot be measured with a conventional 
(R22) gauge. To prevent erroneous mixing of other refriger-
ants, the diameter of each port has been changed. 
It is recommended the gauge with seals -0.1 to 5.3 MPa (-1 
to 53 bar) for high pressure. -0.1 to 3.8 MPa (-1 to 38 bar) for 
low pressure.

Charge hose

To increase pressure resistance, the hose material and base 
size were changed. (R32/R410A)

Vacuum pump

A conventional vacuum pump can be used by installing a 
vacuum pump adapter.
(Use of a vacuum pump with a series motor is prohibited.)

Gas leakage detector

Special gas leakage detector for HFC refrigerant R410A.

Copper pipes

It is necessary to use seamless copper pipes and it is desirable that the amount of 
residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, 
deformed or discolored portion (especially on the interior surface). Otherwise, the 
expansion valve or capillary tube may become blocked with contaminants.
As an air conditioner using R32(R410A) incurs pressure higher than when using 
conventional refrigerant, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R32(R410A) are as shown in the table. Never use 
copper pipes thinner than that in the table even when it is available on the market.

Thicknesses of Annealed Copper Pipes

Pipe outside diameter [mm (in.)]

Thickness [mm]

6.35 (1/4)

0.80

9.52 (3/8)

0.80

12.70 (1/2)

0.80

15.88 (5/8)

1.00

19.05 (3/4)

1.20

2.2. Accessories

 

WARNING

For installation purposes, be sure to use the parts supplied by the manufacturer or 
other prescribed parts. The use of non-prescribed parts can cause serious accidents 
such as the unit falling, water leakage, electric shock, or 

fi

 re.

•  The following installation parts are supplied. Use them as required.

•  Keep the Installation Manual in a safe place and do not discard any other accessories 

until the installation work has been completed.

Name and shape

Q’ty

Description

Installation Manual

1

This manual

Drain pipe

1

For outdoor unit drain piping work 
(May not be supplied, depending on 
the model.)

3. GENERAL SPECIFICATION

3.1. Selecting circuit breaker and wiring

 

CAUTION

Be sure to install a breaker with speci

fi

 ed capacity.

Before the electrical working, con

fi

 rm electrical standards and regulations in each 

country, region, or installing place. Then select appropriate cables and breakers that 
comply with them.

Voltage rating

Φ

 230 V (50 Hz)

Operating range

 198 to 264 V

Cable

Conductor size [mm²]

*1

Type

Remarks

Power Supply Cable

09 type

2.5

Type60245 IEC57

2 wire + Ground

Φ

 230 V

12 type

4.0

Type60245 IEC66

Connection Cable

09,12 type

1.5

Type60245 IEC57

3 wire + Ground

Φ

 230 V

*1

  Selected sample: Select the correct cable type and size according to the country or 

region’s regulations.

Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the wire 
diameter when the wire length is long.

Breaker capacity 

[A]

Earth leakage breaker 

[mA]

09 type

16

30 

12 type

20

•  Selected sample: Select the correct cable type and size according to the country or 

region’s regulations.

•  Select the breaker that enough load current can pass through it.

•  Before starting work check that power is not being supplied to all poles of the indoor 

unit and outdoor unit.

•  Install all electrical works in accordance to standard.

•  Install the disconnect device with a contact gap of at least 3mm in all poles nearby 

the units. (Both indoor unit and outdoor unit)

•  Wiring size must comply with the applicable local and national code.

3.2. Selecting the pipe material

 

CAUTION

Do not use existing pipes.

Use pipes that have clean external and internal sides without any contamination which 
may cause trouble during use, such as sulfur, oxide, dust, cutting waste, oil, or water.

It is necessary to use seamless copper pipes.
Material: Phosphor deoxidized seamless copper pipes.
It is desirable that the amount of residual oil is less than 40 mg/10 m.

Do not use copper pipes that have a collapsed, deformed, or discolored portion 
(especially on the interior surface). Otherwise, the expansion valve or capillary tube 
may become blocked with contaminants.

Improper pipe selection will degrade performance. As an air conditioner using 
R32(R410A)  incurs pressure higher than when using conventional refrigerant, it is 
necessary to choose adequate materials.

•  Thicknesses of copper pipes used with R32(R410A) are as shown in the table.

•  Never use copper pipes thinner than those indicated in the table even if they are 

available on the market.

Thicknesses of Annealed Copper Pipes

Pipe outside diameter [mm (in.)]

Thickness [mm]

6.35 (1/4)

0.80

9.52 (3/8)

0.80

12.70 (1/2)

0.80

15.88 (5/8)

1.00

19.05 (3/4)

1.20

3.3. Protection of pipes

•  Protect the pipes to prevent the entry of moisture and dust.
•  Especially, pay attention when passing the pipes through a hole or connecting the 

end of a pipe to the outdoor unit. 

Location

Working period

Protection method

Outdoor

1 month or more

Pinch pipes

Less than 1 month

Pinch or tape pipes

Indoor

-

Pinch or tape pipes

3.4. Refrigerant pipe size and allowable piping length

 

CAUTION

Keep the piping length between the indoor unit and outdoor unit within the allowable 
tolerance.

The maximum lengths of this product are shown in the table. If the units are further 
apart than this, correct operation cannot be guaranteed.

Pipe diameter <Liquid/Gas>  [mm (in.)]

6.35 (1/4) / 9.52 (3/8)

Max. piping length (L)                      [m]

15

Min. piping length (L)                       [m]

5

Max. height difference (H)

<Indoor unit to outdoor unit>           [m]

10

View (Example)

H

L

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1/12/2017   11:49:07 AM

1/12/2017   11:49:07 AM

Summary of Contents for 9319205151-04

Page 1: ... autorizado MANUALE D INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Semente para pessoal do serviço técnico autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала KURULUM KILAVUZU DIŞ ÜNİTE Yalnızca...

Page 2: ...ay damage the vacuum pump or the unit Use a clean gauge manifold and charging hose for R32 or R410A exclusively Do not use means to accelerate the defrosting process or to clean other than those recommended by the manufacturer The appliance shall be stored in a room without continuously operating ignition sources for example open flames an operating gas appliance or an operating electric heater Do...

Page 3: ...rant R410A R22 models However pay careful attention to the following points WARNING Since the working pressure is 1 6 times higher than that of refrigerant R22 models some of the piping and installation and service tools are special See 2 1 Special tools for R32 Especially when replacing a refrigerant R22 model with a new refrigerant R32 model always replace the conventional piping and flare nuts ...

Page 4: ...ylinders conform to the appropriate standards d Pump down refrigerant system if possible e If a vacuum is not possible make a manifold so that refrigerant can be removed from various parts of the system f Make sure that cylinder is situated on the scales before recovery takes place g Start the recovery machine and operate in accordance with manufacturer s instructions h Do not overfill cylinders N...

Page 5: ...ype60245 IEC57 3 wire Ground 1 Φ 230 V 1 Selected sample Select the correct cable type and size according to the country or region s regulations Max wire length Set a length so that the voltage drop is less than 2 Increase the wire diameter when the wire length is long Breaker capacity A Earth leakage breaker mA 09 type 16 30 12 type 20 Selected sample Select the correct cable type and size accord...

Page 6: ... outlet ducts Install the outdoor unit in a location that is away from exhaust or the vent ports that discharge vapor soot dust or debris Install the indoor unit outdoor unit power supply cable connection cable and remote controller cable at least 1 m away from a television or radio receivers The purpose of this is to prevent TV reception interference or radio noise Even if they are installed more...

Page 7: ...tated above the condition will be the same as when there is no obstacle Height above the floor level should be 50 mm or more When installing the outdoor unit be sure to open the front and left side to obtain better operation efficiency 4 4 Installation Unit mm 570 340 Install 4 anchor bolts at the locations indicated with arrows in the above figure To reduce vibration do not install the unit direc...

Page 8: ...if lightning strikes Improper grounding work can cause electric shocks Securely install the electrical box cover on the unit An improperly installed service panel can cause serious accidents such as electric shock or fire through exposure to dust or water Do not connect the AC power supply to the transmission line terminal board Improper wiring can damage the entire system CAUTION The primary powe...

Page 9: ... damaged Do not remove the flare nut from the indoor unit pipe until immediately before connecting the connection pipe 2 Centering the pipe against port on the outdoor unit turn the flare nut with your hand To prevent gas leakage coat the flare surface with alkylbenzene oil HAB Do not use mineral oil 3 Tighten the flare nut of the connection pipe at the outdoor unit valve connector Flare nut Conne...

Page 10: ...ease the nitrogen gas slowly 5 6 Vacuum process CAUTION Perform a refrigerant leakage test air tightness test to check for leaks using nitrogen gas while all valves in the outdoor unit are closed Use the test pressure indicated on the nameplate Be sure to evacuate the refrigerant system using a vacuum pump The refrigerant pressure may sometimes not rise when a closed valve is opened after the syst...

Page 11: ...label Item Detail MODEL Model name Electric characteristics Rated voltage phase and frequency COOLING CAPACITY Cooling capacity under cooling condition CURRENT Electric current during cooling operation under cooling condition INPUT POWER Input during cooling operation under cooling condition ENERGY EFFICIENCY RATIO Ratio of output cooling energy to electrical input energy HEATING CAPACITY Heating ...

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