Instruction Manual
NDIR TYPE INFRARED GAS ANALYZAR
TYPE:
ZPB
INZ-TN2ZPB-E
Page 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZAR TYPE ZPB INZ TN2ZPB E...
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Page 12: ...a O2 analyzer are specified Digital input output connector 3 max with the number of DIO Fixing screws 6 max When digital input output function is specified RS 485 connector 1 Fixing screws 2 When prov...
Page 13: ...ng various functions 3 Flow meter For checking the flow rate of sampling gas and reference gas 4 Purge gas inlet For connecting to the purge gas tube 5 Sampling gas inlet For connecting to the measuri...
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Page 17: ...e 2 cells may be used by combination of range INLET1 REFERENCE OUTLET1 FL1 Left FL2 Right Sample gas outlet Reference gas outlet Built in O2 sensor SV1 NO IN NC SV2 NO IN NC 0HDVXULQJ FRPSRQHQWV 2SWLF...
Page 18: ...ion of standard gas 5RXWLQH FDOLEUDWLRQ LV UHTXLUHG E VWDQGDUG JDV IRU NHHSLQJ WKLV LQVWUXPHQW XQGHU QRUPDO RSHUDWLRQ FRQGLWLRQ RQFH D ZHHN 3UHSDUH D VWDQGDUG JDV F OLQGHU IRU HUR FDOLEUDWLRQ DQG VSDQ...
Page 19: ...O LUFRQLD R JHQ sensor used for measuring WKH R JHQ FRQFHQWUDWLRQ LQ sample gas 7KLV LV QRW QHFHVVDU LQ FDVH ZKHQ 2 VHQVRU LV EXLOW LQ OHFWURQLF JDV cooler ULHV WKH PRLVWXUH LQ WKH VDPSOH JDV DQG UHIH...
Page 20: ...Span calibration dry span gas Zero calibration dry N2 or dry air Span calibration dry N2 or dry air Measurement wet sample gas Measurement dry sample gas Dry sample gas Dry N2 or dry air Sample gas d...
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Page 25: ...Ch3 For span gas Ch4 Range identification Ch1 Range identification Ch2 Alarm1 Alarm2 Alarm3 Range identification Ch3 Range identification Ch4 B E Instrument error Calibration error A cal status For z...
Page 26: ...VSDQ FDOLEUDWLRQ RXWSXW 7KH KROG H WHQVLRQ WLPH GHSHQGV RQ WKH JDV IORZ WLPH RI WKH DXWRPDWLF FDOLEUDWLRQ VHWWLQJV 3 6 Timing of contact output for calibration 1 Manual calibration See Section 6 8 Ca...
Page 27: ...4 span calibration output Ch5 span calibration output Zero calibration output Automatic calibration contact Output hold function Hold extension time Automatic calibration start Zero calibration with h...
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Page 29: ...MODE key 2 SIDE key 3 UP key 5 ESC key MODE ZERO SPAN 4 ESC Used to switch the mode Used to return to the previous screen or cancel the setting midway 1 MODE key 5 ESC key Used to change the selected...
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Page 31: ...0 0 0 0 0 0 0 9 C h 0 50 ppm 1h 1h 1h 1h 0 0 8 10 11 12 C h O2 0 25 vol C h CO 0 50 ppm C h CO2 0 20 vol vol C h SO2 0 50 ppm C h NOX AV CV NOX AV CV NOX AV CV SO2 AV CV CO AV O2 0 50 ppm Scroll 0 0...
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Page 33: ...Ch4 corrected CO N 1 to 4 A Ch1 NOx Ch2 SO2 Ch3 CO Ch4 O2 Ch5 corrected NOx Ch6 corrected SO2 Ch7 corrected CO V 1 to 4 A Ch1 NOx Ch2 SO2 Ch3 CO2 Ch4 CO Ch5 O2 Ch6 corrected NOx Ch7 corrected SO2 Ch8...
Page 34: ...R 6HFWLRQ 6HWWLQJ DQG FDOLEUDWLRQ Zero calibration See 6 8 1 Span calibration See 6 8 2 Measurement Mode Screen C h O2 0 25 vol C h CO 0 50 ppm C h CO2 0 20 vol C h SO2 0 50 ppm C h NOX 0 50 ppm 0 0 0...
Page 35: ...ge 1 when the measured concen tration becomes less than 80 of Range 1 Operation set for each Ch only can be performed Description of setting ENT MODE ENT ENT Range switch or previous screen User Mode...
Page 36: ...ge Note If RR or AR is selected as range switch mode this operation cannot be performed The ranges for O2 correction value O2 correction average value and O2 average value are automatically switched a...
Page 37: ...OHFW WKH K RX ZDQW WR FKDQJH E SUHVVLQJ WKH RU WKH key 3UHVV WKH ENT NH DQG FXUVRU PRYHV SUHFHGLQJ WKH value 6HOHFW WKH FRQFHQWUDWLRQ LWHP RX ZDQW WR VHW E SUHVVLQJ WKH NH RU WKH NH PRYDEOH ZLWKLQ WKH...
Page 38: ...IURP WKH QH W FDOLEUDWLRQ SURFHVV Note Enter settings that correspond to each range If zirconia type is used as O2 VHQVRU VHOHFW IRU WKH HOG of Zero when ambient air is used and select the concentrati...
Page 39: ...Ch1 NOx Ch2 SO2 CO2 Ch3 Range1 Range2 0 50 00 ppm 0 500 0 ppm CO Ch4 Range1 Range2 0 10 00 vol 0 25 00 vol O2 Ch5 Set each or at once Ch at ZERO Calibration at once at once at once at once each To cl...
Page 40: ...00 vol Ch1 NOx Ch2 SO2 CO2 Ch3 Range1 Range2 0 50 00 ppm 0 500 0 ppm CO Ch4 Range1 Range2 0 10 00 vol 0 25 00 vol O2 Ch5 ENT Go on Calibration of selected Ch ESC Not calibration 2 1 0 5 0 00 0 0 21 0...
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Page 42: ...ted the range is automatically switched and on completion of the calibration the original range is resumed The range identification contact is inter locked with the range after the switch However if t...
Page 43: ...he Ch component in which enable is selected at the time of auto calibration and auto zero calibration 2 Span calibration is performed in the order from smallest Ch No for the Ch component for which en...
Page 44: ...W ULJKW 2SHUDWH WKH or WKH NH XQWLO WKH FXUVRU LV DOLJQHG ZLWK D GHVLUHG LWHP DQG SUHVV WKH ENT key ENT IWHU VHWWLQJ WKH DODUP VHWWLQJ LV QRZ FRPSOHWHG E SUHVVLQJ WKH ENT key To close the Alarm Settin...
Page 45: ...m contact closes when above H limit value or below lower limit value ON OFF Enables the alarm function if set at ON or disables it if set at OFF The H limit value cannot be set below the L limit value...
Page 46: ...full scale full scale FS represents the percentage with the width of the component measurement range regarded as 100 Setting range To close the Hysteresis Setting or cancel the mode midway press the k...
Page 47: ...VHWWLQJ SUHVV WKH ENT NH DQG WKH VHW values are saved s 0EAK LARM OF PEAK ALARM s LARM 6ALUE F MEASURING VALUE EXCEEDS THE SET ALARM VALUE A PEAK COUNTER COUNTS TIME s LARM OUNT 7HEN THE ALARM VALUE...
Page 48: ...teresis 0 to 20 of full scale initial value 0 of full scale I 2 FRQFHQWUDWLRQ H FHHGV WKH DODUP YDOXH FRXQWLQJ ZLOO EHJLQ I WKH QXPEHU RI SHDNV LV RYHU WKH VHW WLPHV SHU KRXU D SHDN DODUP FRQWDFW RXWS...
Page 49: ...ULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH ENT ENT Description of setting items s 3TART 4IME 3ETTING AT THE FIRST CALIBRATION DAY OF THE WEEK HOUR MINUTE s YCLE PERIOD BETWEEN THE START TIME OF ONE CALIBRAT...
Page 50: ...JLQJ WKH YDOXH SUHVV WKH ENT key 3UHVV WKH ESC NH WR UHWXUQ WR WKH DXWR PDWLF FDOLEUDWLRQ VHWWLQJ VFUHHQ Note Only the Chs used are displayed on this screen The Ex time is the out put signal hold exte...
Page 51: ...ied out at the above setting Ch5 Span calibration 350sec 300sec 300sec Replace ment time 300sec Cycle 1 to 99 hours or 1 to 40 days initial value 7 days Flow time 60 to 900 sec initial value 300 sec S...
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Page 53: ...CAUTION HUR FDOLEUDWLRQ Example Q FDVH ZKHUH VHWWLQJ WKH DXWR FDOLEUDWLRQ FRPSRQHQWV VHH 6HFWLRQ WR K HQDEOH DQG K HQDEOH PHVVDJH HUR FDO EOLQNV DW K DQG K K VSDQ FDOLEUDWLRQ PHVVDJH 6SDQ FDO EOLQNV...
Page 54: ...R PRYH WKH FXUVRU WR WKH ULJKW IWHU VHWWLQJ SUHVV WKH ENT NH DQG DXWR HUR FDOLEUDWLRQ LV FDUULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH Description of setting items s 3TART 4IME 3ETTING AT THE FIRST CALIBRAT...
Page 55: ...other than operations such as key lock ON OFF and Forced stop of auto zero calibration see Section 6 5 2 2 When the key lock is set at ON even the Forced stop of auto zero calibration cannot be perfo...
Page 56: ...WH WKH FDOLEUDWLRQ DQG SUHVV WKH ESC NH WR cancel Q WKH 6HWWLQJ RI XWR HUR DOLEUDWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR 6WRS E SUHVVLQJ WKH RU WKH key 3UHVV WKH ENT key XWR HUR DOLEUDWLRQ 6WRS D...
Page 57: ...C h 62 SSP C h 12X SSP 0 5 0 3 0 0 0 0 0 2 1 0 2 52 FDO 52 FDO During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Forced stop of auto ze...
Page 58: ...VXFK DV WLPH NH ORFN HWF DV UHTXLUHG WHPV WR EH VHW DUH DV IROORZV End of Parameter Setting RU WKH PDLQWHQDQFH PRGH VHH 6HFWLRQ QWHU WKH 3DUDPHWHU VHWWLQJ VFUHHQ IURP WKH XVHU PRGH DQG WKH GLVSOD VKR...
Page 59: ...QWHQDQFH PRGH WR QLWLDO YDOXH Setting Range b Auto calibration c Remote hold d Screen display during Holding 7KH ROG 21 PHVVDJH EOLQNV RQ WKH PHDVXULQJ VFUHHQ 6LQFH WKH VFUHHQ GLVSOD V WKH SURFHVV RI...
Page 60: ...NH ZKLOH XUUHQW LV VHOHFWHG WR UHWXUQ WR 3UHVV WKH ENT NH ZKLOH 6HWWLQJ LV VHOHFWHG WR JR WR WKH SDUDPHWHU KROG VFUHHQ XUUHQW ROGV WKH YDOXH LPPHGLDWHO EHIRUH WKH KROG 6HWWLQJ ROGV WKH YDOXH DUELWUDUL...
Page 61: ...E SWITCHED EVEN IF THE RANGE IS SWITCHED DURING THE HOLD Description of setting Response time 7KH UHVSRQVH WLPH RI WKH HOHFWULFDO V VWHP FDQ EH FKDQJHG 6HWWLQJ LV DYDLODEOH E FRPSRQHQWV Note It does n...
Page 62: ...HYHU VHFRQGV YHU VHFRQGV WKH DYHUDJH IRU ODVW KRXU WLPH VHWWLQJ LV RXWSXW W WKH LQVWDQW RI UHVHWWLQJ HUR LV DVVXPHG IRU DOO SDVW YDOXHV W PHDQV WKDW WKH DYHUDJH YDOXH ZLOO QRW EH FRUUHFW IRU KRXU DIW...
Page 63: ...V E SUHVVLQJ WKH RU WKH key GMXVW WR WKH EHVW FRQWUDVW DQG VDYH LW E WKH ENT key Maintenance mode QWHU WKH SDVVZRUG DQG WKHQ SUHVV WKH ENT NH WR HQWHU WKH PDLQWHQDQFH PRGH 7KH SDVVZRUG FDQ EH VHW E WK...
Page 64: ...ry Mode is used for our service engineers only 3UHVV WKH NH WR UHWXUQ WR WKH 0DLQ WHQDQFH 0RGH LWHP VHOHFWLRQ VFUHHQ IURP each screen ESC ENT UURU RJ VFUHHQ Error history 14 newest errors are logged F...
Page 65: ...S1 Span calibration S of Range 1 Cnt Value of measuring detector at the time of calibration Con Concentration value displayed before calibration Description of Calibration Log screen ENT ENT Maintena...
Page 66: ...W WKH YDOXH ZKLOH ZDWFKLQJ WKH RXWSXW E SUHVVLQJ WKH RU WKH NH 3UHVV WKH NH WR VHOHFW WKH QH W GLJLW 2Q FRPSOHWLRQ RI WKH DGMXVWPHQW SUHVV WKH ENT key ENT Maintenance Mode Output Adj Adjust OUTPUT ZER...
Page 67: ...lculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to 31 Range setting Set or change the measuring range Set Sample Switching Set or change parame...
Page 68: ...DQG WKHQ SUHVV WKH ENT key 3UHVV WKH RU WKH NH WR FKDQJH WKH YDOXH 3UHVV WKH NH WR VHOHFW WKH QH W GLJLW 7KH XQLW FDQQRW EH FKDQJHG Q D VWDWH ZKHUH WKH GHFLPDO SRLQW LV KLJKOLJKW HG SUHVV WKH RU WKH N...
Page 69: ...FKLQJ WLPH DQG RZ WLPH RI WKH UHIHUHQFH JDV ZLWK key RSHUDWLRQ ENT Maintenance Mode Sample Switch Gas Flow Time Interference Coefficient meas Interference Coefficient cal Select operating item Mainten...
Page 70: ...05 10 05 05 10 sec sec sec sec sec sec Select operating item Set up switching time and measuring time of the reference gas Note Switching time of the sample gas measuring time of the sample gas flow...
Page 71: ...WR LQWHUIHUHQFH FRPSHQVDWLRQ value KHQ ENT NH LV SUHVVHG DIWHU FKDQJLQJ WKH SDUDPHWHU YDOXH WKH FXUVRU ZLOO EH UHWXUQHG DQG VHWWLQJ YDOXH ZLOO EH PHPR rized ENT Maintenance Mode Sample Switch Gas Flow...
Page 72: ...sec Switching time of sample gas t1 Switching time of reference gas t3 Flow time of sample gas Ts Flow time of reference gas Tr Flow time of reference gas Tr Switching time of reference gas t3 measur...
Page 73: ...ZERO Cal Ch1 NOx Range 1 0 50 00 Range 2 0 500 0 ppm ppm 0 0 Select Ch No with UP DOWN and ENT Back with ESC Ch2 SO2 Range 1 0 50 00 Range 2 0 500 0 ppm ppm 0 0 Ch3 CO2 Ch4 CO Ch5 O2 Range 1 0 10 00...
Page 74: ...H LQGLFDWLRQ KDV EHHQ VWDELOL HG SUHVV WKH ENT NH 6SDQ FDOLEUDWLRQ RI 5DQJH VHOHFWHG E WKH FXUVRU LV SHUIRUPHG Note For the Ch component for which AR is selected in Section 6 1 1 Setting of range swit...
Page 75: ...ntenance procedures Table 7 1 Maintenance and check table 3DUWV WR EH FKHFNHG Phenomena 5HPHG Daily check QGLFDWLRQ YDOXH QGLFDWLRQ YDOXHV DUH WRR ORZ QGLFDWLRQ YDOXHV DUH WRR KLJK XVW FRQWDPLQDWLRQ L...
Page 76: ...GLUHFW VXQOLJKW RU UDLQ ZLQG XVW 1R PRUH WKDQ ORFDO HQYLURQPHQWDO VWDQGDUGV SHUPLW 9LEUDWLRQ 1RQH x 6DPSOH JDV FRQGLWLRQV ORZ UDWH PLQ 7HPSHUDWXUH WR XVW J 1P RU OHVV LQ SDUWLFOH VL H RI P RU VPDOOHU...
Page 77: ...JDV 7XUQ 2 WKH SRZHU VZLWFK DQG GLVFRQQHFW WKH 3RZHU VXSSO FRUG 5HPRYH WKH FRYHU ZLWK ORRVH VFUHZV RQ WKH FRYHU 5HPRYH WKH WXEH FRQQHFWHG WR WKH SLSH FHOO RRVHQ DQG UHPRYH D VFUHZ 1R IURP WKH FHOO UH...
Page 78: ...fixing the light source unit 2 Screw for fixing the detector 3 Screw for fixing the gas filter 4 Base plate 5 Light source unit 6 Screw for fixing the support 7 Screw for fixing the cell retainer 8 G...
Page 79: ...WKH EORFN FHOO XQVFUHZ WKH WZR VFUHZV 1R KROGLQJ WKH EORFN FHOO WR WKH GHWHF WRU 7KH LQIUDUHG WUDQVPLVVLRQ ZLQGRZ 1R LV MXVW VDQGZLFKHG QRW HG EHWZHHQ WKH GHWHFWRU DQG EORFN FHOO HHS WKH GHWHFWRU IDFL...
Page 80: ...lter 3 Screw for fixing the detector 4 Base plate 5 Light source unit 6 Screw for fixing the block cell 7 Block cell 8 Infrared transmission window window holder 9 O ring 10 Screw for fixing the measu...
Page 81: ...UHV Note Special care should be taken when assembling or disassembling the measuring cell to avoid the application of force to the detector pipe or light source unit pipe If the pipe is deformed or da...
Page 82: ...FRUURGHG LW VKRXOG EH UHSODFHG ZLWK QHZ RQH KHQ WKH VDPSOLQJ FHOO RU ZLQGRZ FOHDQLQJ LV FRPSOHWHG DVVHPEOH DFFRUGLQJ WR WKH VDP SOLQJ FHOO GLVDVVHPEO DQG DVVHPEO SURFHGXUHV VVHPEOH WKH SLSH FDUHIXOO I...
Page 83: ...MESSAGE Light source motor rotation is faulty Error No 1 QIUDUHG OLJKW VRXUFH LV IDXOW 6HFWRU PRWRU LV QRW SURSHUO UXQ RU LV VWRSSHG PSOLILHU FLUFXLW LV IDXOW 0HDVXUHG YDOXHV IOXFWXDWH WRR PXFK GXULQJ...
Page 84: ...ol 0 09 Error No 5 NOx Calibration error Cause HUR JDV LV QRW IORZLQJ LUW LQ VDPSOH FHOO RZ VHQVLWLYLW RI GHWHFWRU ZERO cal error ENT Force Cal ESC Stop cal and back to MEAS ENT ENT ESC ESC Error No 5...
Page 85: ...h 2 2 1 1 1 2 Page1 ENT Clear Error Log ESC Back Clear Error Log Errors that occurred New Date and time when an error occurred Component for which the error occurred Old 8S WR HUURUV FDQ EH VDYHG LQ W...
Page 86: ...l No of displayed values and analog output signals Analog input signal For signal input from externally installed O2 analyzer Signal requirement 1 Signal from Fuji s Zirconia O2 analyzer 7 3 2 0 to 1V...
Page 87: ...tion will be carried out with the solenoid valve drive contacts for zero calibration and each span calibration turned on off sequentially at the set auto calibration timing XWR FDOLEUDWLRQ F FOH VHWWL...
Page 88: ...asure atmospheric pressure and cal culate compensation for use be sure to relieve the exhaust gas from analyzer to the atmosphere IWHU DWPRVSKHULF SUHVVXUH FRUUHFWLRQ HUR SRLQW 1R LQ XHQFHG 6SDQ SRLQW...
Page 89: ...2 measurement O2 gas RI WR YRO UHPDLQV 12 gas Reference gas for sample switching For sample gas dewpoint 2 C sample switching reference gas is wet N2 or atmospheric air For sample gas dewpoint 2 C use...
Page 90: ...m 0 5000ppm 0 1000ppm None 0 2000ppm 0 2500ppm 0 3000ppm 0 5000ppm 0 1 0 2000ppm None 0 2500ppm 0 3000ppm 0 5000ppm 0 2500ppm None 0 3000ppm 0 5000ppm 0 3000ppm None 0 5000ppm 0 5000ppm None 0 50ppm N...
Page 91: ...ent analyzer NO CO 2nd range max 1st range 2nd range max 2 component SO2 1 component NO 2 component CO 0 50ppm 0 500ppm 0 100ppm 0 1000ppm 0 200ppm 0 2000ppm 0 250ppm 0 2500ppm 0 300ppm 0 2500ppm 0 50...
Page 92: ...0 50 500ppm 0 100 1000ppm 0 200 2000ppm 0 250 2000ppm 0 300 2000ppm 0 500 2000ppm 0 1000 2000ppm 0 2000ppm 0 200 2000ppm 0 250 2500ppm 0 300 2500ppm 0 500 5000ppm 0 1000 5000ppm 0 2000 5000ppm 0 2500...
Page 93: ...pm 0 200 2000ppm 0 250 2000ppm 0 300 2000ppm 0 500 2000ppm 0 1000 2000ppm 0 2000ppm 0 200 2000ppm 0 250 2500ppm 0 300 2500ppm 0 500 5000ppm 0 1000 5000ppm 0 2000 5000ppm 0 2500 5000ppm 0 3000 5000ppm...
Page 94: ...NOx Ch2 SO2 Ch3 CO Ch4 O2 Ch5 corrected NOx Ch6 corrected SO2 Ch7 corrected CO V 1to 4 A Ch1 NOx Ch2 SO2 Ch3 CO2 Ch4 CO Ch5 O2 Ch6 corrected NOx Ch7 corrected SO2 Ch8 corrected CO P 1to 4 C Ch1 NOx Ch...
Page 95: ...O2 analyzer Revision code Measuring range NDIR 1st component 1st range Measuring range NDIR 1st component 2nd range Measuring range NDIR 2nd component 1st range Measuring range NDIR 2ndcomponent 2nd...
Page 96: ...FLI KHQ LV VSHFL HG SOHDVH DWWDFK D OLVW RI JDV FRPSRVLWLRQ FRQWDLQHG in the measuring gas Corresponding range in mg m3 Range code Corresponding mg m3 B C D S E F G U T H Unit ppm 0 50ppm 0 100ppm 0 2...
Page 97: ...80 2 24 16 25 124 5 396 483 Purge Gas Inlet Rc1 4 or NPT1 4 Sample Gas Inlet Rc1 4 or NPT1 4 Sample Gas and reference gas Outlet Rc1 4 or NPT1 4 Analog Output Connector A O Power Switch Fuse Power Inl...
Page 98: ...ctric com Instrumentation Sensors Planning Dept Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 japan Phone 81 3 5435 7021 Fax 81 3 5435 7475 www fujielectric com products i...
