Instruction Manual
NDIR TYPE INFRARED GAS ANALYZAR<Replacement for ZRH>
TYPE: ZPAH, ZPA1
INZ-TN2ZPAH-E
<ZPAH>
<ZPA1>
Page 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZAR Replacement for ZRH TYPE ZPAH ZPA1 INZ TN2ZPAH E ZPAH ZPA1...
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Page 14: ...Front panel Fig 2 2 1DPH HVFULSWLRQ 1DPH HVFULSWLRQ 3RZHU VZLWFK 8VHG IRU 21 2 WKH DQDO HU 3RZHU RU FRQQHFWLQJ WR WKH SRZHU VXSSO OLQH LVSOD RSHUDWLRQ panel LTXLG FU VWDO GLVSOD DQG NH V IRU VHW WLQJ...
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Page 16: ...analyzer main frame QVWDOODWLRQ PHWKRGV IRU WKH DQDO HU PDLQ XQLW LV VKRZQ EHORZ ZPAH 132 5 415 463 483 132 5 415 463 483 450 or more 465 57 2 M6 Support External dimensions Mounting dimensions Mounti...
Page 17: ...ternal dimensions Mounting dimensions Mounting method Type Unit mm 1RWH 7KH DQDO HU ZHLJKW PXVW EH VXSSRUWHG DW WKH ERWWRP RI WKH FDVLQJ 7KH DQDO HU VKRXOG EH LQVWDOOHG LQ D SODFH ZKHUH DPELHQW WHPSHU...
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Page 21: ...lve Pressure reducing valve 9 Standard gas 1DPH HVFULSWLRQ 1DPH HVFULSWLRQ DV H WUDFWRU DV H WUDFWRU ZLWK D KHDWLQJ W SH VWDLQOHVV VWHHO OWHU RI VWDQGDUG PHVK P 0HPEUDQH OWHU 37 OWHU XVHG WR HOLPLQDWH...
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Page 27: ...Q WR VHFRQGV DLW IRU DERXW KRXUV XQWLO WKH LQVWUXPHQW LV ZDUPHG XS ERXW KRXUV DUH UHTXLUHG XQWLO WKH LQVWUXPHQW DOORZV DFFXUDWH PHDVXUHPHQW Note During warm up the display indicates midline horizontal...
Page 28: ...DQG RSHUDWLRQ SDQHO 3RZHU WHUPLQDO XVH 3RZHU VZLWFK LVSOD XQLW 2SHUDWLRQ SDQHO 3RZHU VZLWFK GAS ANALYZER MODE ZERO SPAN ESC ENT Used to switch the mode Used to return to the previous screen or cancel...
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Page 30: ...4 RU RXWSXWV RI PRUH WKDQ FKDQQHOV VFUROO WKH RU WKH NH WR YLHZ Cursor Status display area Message display area display area x Instantaneous value and concentration value 7KH FRQFHQWUDWLRQ GLVSOD RI...
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Page 32: ...libration Parameter Setting Select an item with UP DOWN and ENT Back with ESC MODE ENT Switch Ranges Range1 Range2 0 10 00 0 20 00 vol vol Range1 Range2 0 500 0 0 2000 ppm ppm Ch1 CO2 Ch2 CO AR Select...
Page 33: ...0 10 00 0 20 00 vol vol Range1 Range2 0 500 0 0 2000 ppm ppm Ch1 CO2 Ch2 CO AR Select method of switch ranges with UP DOWN and ENT Back with ESC MR Switch Ranges Range1 Range2 0 10 00 0 20 00 vol vol...
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Page 35: ...libration concentration value setting process or cancel this mode midway press the key A previous screen will return To close the setting ESC SO2 CO2 CO CH4 measurement Span gas 1 to 105 of full scale...
Page 36: ...JKW LV VHOHFWHG DQG HUR FDOLEUDWHG 3UHVV WKH ENT NH DIWHU WKH VHWWLQJ DQG WKH VSHFL HG FDOLEUDWLRQ LV SHUIRUPHG Whether each or at once can be determined for each Ch component 6HWWLQJ HDFK 6HOHFW WKH...
Page 37: ...DOO FRPSRQHQWV ZKHUH DW RQFH LV VHW ZERO Cal Range1 Range2 0 10 00 vol 0 20 00 vol Range1 Range2 0 500 0 ppm 0 2000 ppm Ch1 CO2 Ch2 CO ENT Go on calibration of selected Ch ESC Not calibration 0 00 0...
Page 38: ...G WKH VSHFL HG FDOLEUDWLRQ LV SHUIRUPHG Note To perform calibration for both set the same calibra tion gas concentration for both ranges Cal Settings Cal Range Range1 Range2 0 10 00 vol 0 20 00 vol Ra...
Page 39: ...libration of the component for which AR has been selected as range switch mode are performed in the range selected here In this case once the calibration is started the range is automatically switched...
Page 40: ...the Ch component in which enable is selected at the time of auto calibration and auto zero calibration 2 Span calibration is performed in the order from smallest Ch No for the Ch component for which...
Page 41: ...WR PRYH WKH FXUVRU WR WKH ULJKW IWHU VHWWLQJ SUHVV WKH ENT NH DQG DXWR FDOLEUDWLRQ LV FDUULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH Description of setting items s 3TART 4IME 3ETTING AT THE FIRST CALIBRATIO...
Page 42: ...UHVVLQJ WKH or WKH NH DQG WKHQ PRYH WKH FXUVRU WR WKH ULJKW E SUHVVLQJ WKH key IWHU FKDQJLQJ WKH YDOXH SUHVV WKH ENT key 3UHVV WKH ESC NH WR UHWXUQ WR WKH DXWR PDWLF FDOLEUDWLRQ VHWWLQJ VFUHHQ Note On...
Page 43: ...e of power failure at the time set as the next start time in auto calibration and then repeat it in the set cycle When the hold setting is set to ON the hold time of auto calibration contact and measu...
Page 44: ...WLRQ RI DXWR FDOLEUDWLRQ 3UHVV WKH ENT NH WR H HFXWH WKH DXWR FDOLEUDWLRQ DQG SUHVV WKH ESC NH WR FDQFHO 7KLV PRGH LV XVHG WR VWRS WKH DXWR FDOLEUDWLRQ IRUFLEO 6 3 2 2 Forced stop of auto calibration...
Page 45: ...e key lock to OFF and then execute Forced stop of auto calibration Caution HUR FDOLEUDWLRQ Example Q FDVH ZKHUH VHWWLQJ WKH DXWR FDOLEUDWLRQ FRPSRQHQWV VHH 6HFWLRQ WR K HQDEOH DQG K HQDEOH PHVVDJH HUR...
Page 46: ...EPLACED IN THE SAMPLING CELL s OF AUTO ZERO CALIBRATION To close the Setting of Auto Zero Calibration or cancel this mode midway press the key A previous screen will return To close setting of Auto Ze...
Page 47: ...ted other than operations such as key lock ON OFF and Forced stop of auto zero calibration see Section 6 4 2 2 When the key lock is set at ON even the Forced stop of auto zero calibration cannot be pe...
Page 48: ...RI DXWR HUR FDOL EUDWLRQ 3UHVV WKH ENT NH WR VWRS WKH DXWR HUR FDOLEUDWLRQ DQG WKH ESC NH WR FDQFHO QRW VWRSSHG 6 4 2 Forced run stop of auto zero calibration XWR HUR FDOLEUDWLRQ FDQ EH SHUIRUPHG MXVW...
Page 49: ...0 500 SSP 0 5 C h C h 52 FDO 52 FDO During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Forced stop of auto zero calibration When the key...
Page 50: ...VXFK DV WLPH NH ORFN HWF DV UHTXLUHG WHPV WR EH VHW DUH DV IROORZV RU WKH PDLQWHQDQFH PRGH VHH 6HFWLRQ ENT Parameter Select setting item Current Time Key Lock Output Hold Response Time Average Period...
Page 51: ...LQWHQDQFH PRGH WR QLWLDO YDOXH Setting Range Calibration Output hold Press the key to flow gas To execute calibration press the key Hold extending time Time set to gas flow time See Section 6 3 or ZER...
Page 52: ...rast To Maintenance Mode 12 01 11 WED 13 50 OFF ON ON 0000 Current 05 min 2 KHUH 21 LV KLJKOLJKWHG SUHVV WKH NH XUUHQW RU 6HWWLQJ LV KLJK OLJKWHG 6HOHFW XUUHQW RU 6HWWLQJ E SUHVVLQJ WKH RU WKH key 3 3...
Page 53: ...rrespective of the measurement value at that time Meaning of setting QVWDQWDQHRXV PHDVXUHPHQW YDOXH WKDW LV GLVSOD HG FDQQRW EH KHOG 2XWSXW RQO FDQ EH KHOG 2SWLRQDO PRGEXV FRPPXQLFDWLRQV 0HDVXUHPHQW F...
Page 54: ...OLJKW 2 Parameter Set Backlight Timer ON or OFF Current Time Key Lock Output Hold Response Time Average Period Backlight Timer Contrast To Maintenance Mode 12 01 11 WED 13 50 OFF ON ON 0000 05 min Set...
Page 55: ...7 17 17 17 26 HH 13 10 10 10 10 10 16 MM 5 40 40 40 36 33 40 Ch 2 2 1 1 1 2 Page1 ENT Clear Error Log ESC Back Clear Error Log ENT QSXW WR 1 5 VHQVRU GLJLWDO YDOXH HVFULSWLRQ RI 6HQVRU QSXW 9DOXH VFUH...
Page 56: ...of Range 1 S1 Span calibration S of Range 1 Cnt Value of measuring detector at the time of calibration Con Concentration value displayed before calibration Description of Calibration Log screen ENT M...
Page 57: ...KH YDOXH ZKLOH ZDWFKLQJ WKH RXWSXW E SUHVVLQJ WKH RU WKH NH 3UHVV WKH NH WR VHOHFW WKH QH W GLJLW 2Q FRPSOHWLRQ RI WKH DGMXVWPHQW SUHVV WKH ENT key Maintenance Mode Output Adj Adjust OUTPUT ZERO and S...
Page 58: ...t available on ZPAH and ZPA1 Station No Set the station No for MODBUS communication Settable in the range from 00 to 32 Range setting Set or change the measuring range Description of each setting scre...
Page 59: ...H W GLJLW 7KH XQLW FDQQRW EH FKDQJHG Q D VWDWH ZKHUH WKH GHFLPDO SRLQW LV KLJKOLJKW HG SUHVV WKH RU WKH NH DQG WKH GHFLPDO SRLQW SRVLWLRQ FDQ EH FKDQJHG KHQ QHFHVVDU FKDQJH LV PDGH SUHVV WKH ENT key T...
Page 60: ...4 and calibration is carried out within that range ENT ENT To Measurement screen after executing Manual Zero Calibration Note For the Ch components in which at once is set in the zero calibration see...
Page 61: ...DV LV VXS plied ENT ENT ENT SPAN Cal Ch1 CO2 Range 1 0 10 00 Range 2 0 20 00 vol vol 0 00 Select Ch No with UP DOWN and ENT Back with ESC Ch2 CO Range 1 0 500 0 Range 2 0 2000 ppm ppm 0 0 SPAN Cal Ch1...
Page 62: ...DV UHTXLUHG 7 2 Daily check and maintenance procedures 7DEOH 0DLQWHQDQFH DQG FKHFN WDEOH 3DUWV WR EH FKHFNHG Phenomena 5HPHG Daily check QGLFDWLRQ YDOXH QGLFDWLRQ YDOXHV DUH WRR ORZ QGLFDWLRQ YDOXHV D...
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Page 64: ...WKH SLSH FHOO WKRURXJKO ZLWK HUR JDV 7XUQ 2 WKH SRZHU VZLWFK DQG GLVFRQQHFW WKH 3RZHU VXSSO FRUG 5HPRYH WKH FRYHU ZLWK ORRVH VFUHZV RQ WKH FRYHU 5HPRYH WKH WXEH FRQQHFWHG WR WKH SLSH FHOO RRVHQ DQG U...
Page 65: ...fixing the detector 3 Screw for fixing the gas filter 4 Base plate 5 Light source unit 6 Screw for fixing the support 7 Screw for fixing the cell retainer 8 Gas filter 9 Filter 10 Support 11 Cell reta...
Page 66: ...H EORFN FHOO XQVFUHZ WKH WZR VFUHZV 1R KROGLQJ WKH EORFN FHOO WR WKH GHWHF WRU 7KH LQIUDUHG WUDQVPLVVLRQ ZLQGRZ 1R LV MXVW VDQGZLFKHG QRW HG EHWZHHQ WKH GHWHFWRU DQG EORFN FHOO HHS WKH GHWHFWRU IDFLQJ...
Page 67: ...lter 3 Screw for fixing the detector 4 Base plate 5 Light source unit 6 Screw for fixing the block cell 7 Block cell 8 Infrared transmission window window holder 9 O ring 10 Screw for fixing the measu...
Page 68: ...n when assembling or disassembling the measuring cell to avoid the application of force to the detector pipe or light source unit pipe If the pipe is deformed or damaged by excessive force there is a...
Page 69: ...U WKH VDPSOLQJ FHOO LQWHULRU LV YHU GLUW XVH D VRIW OLQH IUHH FORWK PRLVWHQHG ZLWK DEVROXWH DOFRKRl I WKH ZLQGRZ LV FRUURGHG UXE RII WKH VFDOH IURP WKH ZLQGRZ OLJKWO ZLWK D VRIW FORWK WR ZKLFK FKURPH...
Page 70: ...KROGHU FDS VKRZQ LQ WKH JXUH DERYH FRXQWHUFORFNZLVH DQG SXOO LW RXW DQG WKH FDS ZLOO EH UHPRYHG 5HPRYH D IXVH RXW RI WKH KROGHU 5HSODFH LW ZLWK D QHZ RQH 9 7LPH ODJ W SH 5HLQVWDOO WKH IXVH KROGHU FDS...
Page 71: ...ource motor rotation is faulty Error No 1 QIUDUHG OLJKW VRXUFH LV IDXOW 6HFWRU PRWRU LV QRW SURSHUO UXQ RU LV VWRSSHG PSOLILHU FLUFXLW LV IDXOW 0HDVXUHG YDOXHV IOXFWXDWH WRR PXFK GXULQJ HUR DQG VSDQ F...
Page 72: ...H FHOO RZ VHQVLWLYLW RI GHWHFWRU ZERO cal error ENT Force Cal ESC Stop cal and back to MEAS ENT ENT ESC ESC Error No 5 Screen display and operation at the occurrence of error Q FDVH RI UURU 1R WR 1R 1...
Page 73: ...EH ORVW RU GDPDJHG Deletion of error history 3UHVV WKH ENT NH RQ WKH DERYH VFUHHQ DQG WKH UURU RJ OHDU ZLOO EH KLJKOLJKWHG XUWKHU SUHVVLQJ WKH ENT NH ZLOO FOHDU WKH HUURU KLVWRU Maintenance Error Log...
Page 74: ...condensing Dimensions H W D X X MM 0 X X MM 0 Mass PPROX KG MAX Finish color RONT PANEL OOL GRAY 0 4 Enclosure Steel casing for indoor use Material of gas contacting parts AS INLET OUTLET 353 3AMPLE C...
Page 75: ...IN INCREMENTS OF DAY AS mOW TIME SETTING 4HE TIMING FOR mOWING ZERO GAS IN AUTO ZERO CALIBRATION IS SET 3ETTABLE WITHIN TO SECONDS IN INCRE MENTS OF SECOND Instrument error contact output ONTACTS TUR...
Page 76: ...100 0 100 None 0 500ppm None 0 1000ppm 2000ppm 2500ppm 3000ppm 5000ppm 0 1000ppm None 0 2000ppm 2500ppm 3000ppm 5000ppm 1 0 2000ppm None 0 2500ppm 3000ppm 5000ppm 1 2 0 2500ppm None 0 3000ppm 5000ppm...
Page 77: ...00ppm 2 0 5000ppm 5 0 1 10 0 2 10 0 3 25 0 5 50 0 10 100 0 20 100 0 25 100 0 40 100 0 50 100 0 70 100 0 100 0 3000ppm 0 2 0 1000ppm 1 0 2000ppm 2 0 2500ppm 2 0 3000ppm 2 0 5000ppm 5 0 1 10 0 2 10 0 3...
Page 78: ...1 2 E 4 5 6 7 1 2 3 Z P A 2 Y Y Y Y Y Y Y Y E 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description Note Note 1 Note 1 Note 1 Note 1 Note 2 Note 3 Digit 4 5 6 7 8 9 10 11 12 13 14 15 16 1...
Page 79: ...7 100mg m3 0 3 000mg m3 T 0 3 000ppm 0 8 500mg m3 0 3 750mg m3 H 0 5 000ppm 0 14 00g m3 0 6 250mg m3 The conversion formula ppm unit into mg m3 unit SO2 mg m3 2 86 SO2 ppm CO mg m3 1 25 CO ppm Range...
Page 80: ...A 50 0 JIS TOP VIEW FRONT VIEW REAR VIEW 415 463 483 Purge gas inlet 1 Sample gas inlet 1 Power Switch 467 24 2 16 132 5 7 AUTO CAL COMP2 COMP1 Sample gas outlet 1 POWER MODE ZERO SPAN ESC ENT I O ter...
Page 81: ...nit mm Sample gas outlet Rc1 4 or NPT1 4 Sample gas inlet Rc1 4 or NPT1 4 Purge gas inlet Rc1 4 or NPT1 4 OUTLET INLET PURGE 440 454 484 70 152 23 70 294 GAS ANALYZER Mounting hole 2 10 10 10 Wiring p...
Page 82: ...T PURGE MODE ZERO SPAN ESC ENT 440 294 430 2 0 150 430 2 0 350 173 120 147 170 281 2 0 280 GAS ANALYZER Sample gas outlet Rc1 4 or NPT1 4 Sample gas inlet Rc1 4 or NPT1 4 Purge gas inlet Rc1 4 or NPT1...
Page 83: ...Instrumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan http www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 http www fujielectric com products instruments...
