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Fuji Electric ZKJ Series, Instruction Manual

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Fuji Electric ZKJ Series Instruction Manual Download Page 19

3 - 6

NO

2

/NO

converter

Note)  The NO

2

/NO converter is used 

when NO measurement is used for NOx measurement.

NO

2

/NO

converter

Note)  The NO

2

/NO converter is used 

when NO measurement is used for NOx measurement.

‡7ZRSDLURIJDVLQOHWRXWOHW

ZKJ

‡2QHSDLURIJDVLQOHWRXWOHW

ZKJ

Exhaust

5HOHDVHWRDWPRVSKHUH

6DPSOLQJJDV

6DPSOLQJJDV
LQOHW

6DPSOLQJJDV
RXWOHW

6DPSOLQJJDV
LQOHW

6DPSOLQJJDV
RXWOHW

ZKJ

Exhaust

5HOHDVHWRDWPRVSKHUH

6DPSOLQJJDV
LQOHW

6DPSOLQJJDV
RXWOHW

6DPSOLQJJDVLQOHW

6DPSOLQJJDVRXWOHW

Exhaust

5HOHDVHWRDWPRVSKHUH

6DPSOLQJJDV

)ORZPHWHU

0.5L/min

6DPSOLQJJDV

‡7ZRSDLURIJDVLQOHWRXWOHW

)LOWHU

For 

PHDVXULQJ
XQLW

For 

PHDVXULQJ

unit 2

For 

PHDVXULQJ
XQLW

For 

PHDVXULQJ

unit 2

6DPSOLQJJDV
LQOHW

6DPSOLQJJDV
RXWOHW

)LOWHU

)ORZPHWHU

0.5L/min

)LOWHU

)ORZPHWHU

0.5L/min

)LOWHU

)ORZPHWHU

0.5L/min

)LOWHU

Example of connecting each measuring unit

Summary of Contents for ZKJ Series

Page 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZER TYPE ZKJ 6 INZ TN6ZKJa E II Fuji Electric Co Ltd...

Page 2: ...WKDW LQGLFDWHV WKDW WKH HTXLSPHQW LQFOXGHV QR substances restricted by RoHS directive or laws and regulations of the exporting country We are not liable in the cases that the re export from Japan to...

Page 3: ...RVLRQ SURRI VSHFL FDWLRQV R QRW XVH it in an atmosphere of explosive gases Otherwise serious ac FLGHQWV VXFK DV H SORVLRQ RU UH PD UHVXOW QVWDOO WKH DQDO HU REVHUYLQJ WKH UXOHV SURYLGHG LQ WKLV manual...

Page 4: ...ing device or indoors 5HOLHYH WKH H KDXVW JDV IURP WKH DQDO HU WR WKH DWPRVSKHULF pressure to prevent buildup of undesirable pressure to the analyzer Otherwise piping within the analyzer may be discon...

Page 5: ...iding electric shock or injury 5HPRYH WKH ZDWFK DQG RWKHU PHWDOOLF REMHFWV EHIRUH ZRUN R QRW WRXFK WKH LQVWUXPHQW ZHW KDQGHG I WKH IXVH LV EORZQ HOLPLQDWH WKH FDXVH DQG UHSODFH LW ZLWK WKH one of the...

Page 6: ...RU PDOIXQFWLRQ DWWULEXWDEOH WR XML OHFWULF RFFXUV LQ WKH SHULRG RI ZDUUDQW ZH shall provide the product after repairing or replacing the faulty part for free of charge at the place of purchase or del...

Page 7: ...nspection DLO LQVSHFWLRQ Be sure to perform daily inspection prior to operation to check for any problem in daily RSHUDWLRQ RU WKH VSHFL F LWHPV RI GDLO LQVSHFWLRQ UHIHU WR 6HFWLRQ 0DLQWHQDQFH 2 Perio...

Page 8: ...ODZ 5HSODFHPHQW VWLPDWH WKH OLIHWLPH RI EXLOW LQ EDWWHU DFFRUGLQJ WR RXU RSHUDWLQJ environment and replace it at appropriate time 9 Spare parts and accessories 5HIHU WR RQ UPDWLRQ RI GHOLYHUHG HTXLSP...

Page 9: ...J JDV RZ 3UHSDUDWLRQ RI VWDQGDUG JDV 3XUJLQJ RI LQVWUXPHQW LQVLGH 3UHVVXUH DW VDPSOLQJ JDV RXWOHW DPSOH FRQ JXUDWLRQ RI JDV VDPSOLQJ V VWHP LULQJ 3RZHU LQOHW QSXW RXWSXW WHUPLQDO PRGXOH 23 5 7 21 4 1...

Page 10: ...bration 6 20 6 5 2 Forced run stop of auto zero calibration 6 22 6 6 Peak count alarm setting 6 25 3DUDPHWHU VHWWLQJ 0DLQWHQDQFH PRGH 0DQXDO FDOLEUDWLRQ SURFHGXUH 6 41 0DQXDO HUR FDOLEUDWLRQ 6 41 0DQX...

Page 11: ...ty accuracy and multi functions This instrument is optimum for measuring combustible gas exhausted from boilers or incinerators and it is effective for steel gas analysis blast furnace steel converter...

Page 12: ...e measuring gas tube 10 Protective cover Protective cover for the light VRXUFH DQG WKH PRWRU 0D EH removed during operation 5 Sampling gas outlet RQQHFW WR WKH H KDXVW OLQH pair of sampling gas inlet...

Page 13: ...gnals of analog output range LGHQWL FDWLRQ FRQWDFW DODUP contact output etc RQQHFWRU WR relay board 1 DEOH FRQQHFWRU IRU FRQQHFWLQJ the analyzer to the relay board for automatic calibration RQQHFWRU W...

Page 14: ...HWV DQG VKRXOG EH included in the installation EUHDNHU VKRXOG EH LQVWDOOHG QHDU WKH DQDO HU ZKHUH DQ RSHUDWRU can access it ODEHO WKDW FOHDUO LGHQWL HV WKH EUHDNHU VKRXOG EH SODFHG RQ LW 7KH EUHDNHU U...

Page 15: ...may be used if a space accessible for maintenance is provided at the top of the main unit If maintenance space is not provided specially it is recommended to use the slide rail method 5HFRPPHQGHG VOLG...

Page 16: ...rom external units it is recommended to ground them by the procedure described below Mount the analyzer and I O terminal module on the same panel Bring I O terminal module sheet metal and panel into c...

Page 17: ...rovides inaccurate indication due to gas absorption by piping materi als 3LSH FRQQHFWLRQ SRUW LV 5F IHPDOH WKUHDG RU 137 3LSLQJ VKRXOG EH FXW DV VKRUW DV SRV VLEOH IRU D TXLFN UHVSRQVH ERXW PP LQQHU G...

Page 18: ...RPSRQHQW DQDO HU IRU 12 122 22 SO2 N22 22 4 N22 22 NO SO2 4 N22 22 FRPSRQHQW DQDO HU IRU 12 622 2 NO SO2 2 4 component analyzer for NO SO2 22 2 NO SO2 N22 22 NO SO2 22 2 122 22 Note When there are two...

Page 19: ...JDV LQOHW 6DPSOLQJ JDV RXWOHW ZKJ Exhaust 5HOHDVH WR DWPRVSKHUH 6DPSOLQJ JDV LQOHW 6DPSOLQJ JDV RXWOHW 6DPSOLQJ JDV LQOHW 6DPSOLQJ JDV RXWOHW Exhaust 5HOHDVH WR DWPRVSKHUH 6DPSOLQJ JDV ORZ PHWHU 0 5L...

Page 20: ...HQW XQGHU QRUPDO RSHUDWLRQ condition once a week Prepare a standard gas cylinder for zero calibration and span calibration Analyzer without O2 measurement Analyzer with built in O2 sensor Analyzer wit...

Page 21: ...s extractor Gas extractor with a heating type VWDLQOHVV VWHHO OWHU RI VWDQGDUG PHVK P 0HPEUDQH OWHU 37 OWHU XVHG WR HOLPLQDWH QH GXVW particles and permit monitoring of dust adhering condition on the...

Page 22: ...ULF 6KRFN Please be sure to make ground grounding connection for safety CAUTION 7KH IXVH RI WKH DQDO HU LV ZLUHG RQO WR WKH 9 VLGH RI WKH VLQJOH SKDVH WZR ZLUH power supply single cutting When connect...

Page 23: ...GXOH 1 Analog output signal AO terminal block 1 1 to 20 terminal block 2 3 to 6 2XWSXW VLJQDO WR P RU WR 9 VHOHFWHG ZKHQ RUGHULQJ Non insulated output OORZDEOH ORDG WR P RU OHVV WR 9 N RU PRUH QDORJ R...

Page 24: ...lled at a location that is as close to this instrument as possible CAUTION 3 Contact input DI terminal block 2 11 to 20 terminal block 3 3 to 10 W LV IRU D FRQWDFW LQSXW DW QR YROWDJH Q LQSXW LV SURYL...

Page 25: ...10 M3 5 screw Unassigned Unassigned Unassigned Auto calibration status contact output CAL Calibration error contact output CAL_ALM Unassigned Unassigned Note 1 For external O2 sensor input Instrument...

Page 26: ...put Terminal block 1 TN1 Terminal block for analog output non isolated out put HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K RXWSXW HWZHHQ K...

Page 27: ...OV UHIHU WR 6HFWLRQ 3DUDPHWHU VHWWLQJ 2XWSXW ROG HWZHHQ YHUDJH YDOXH UHVHW LQSXW VKRUW circuitting the contact input for at 1 5 sec min resets O2 average and O2 converted average simul taneously Openi...

Page 28: ...operation UHIHU WR 6HFWLRQ 3HDN DODUP VHWWLQJ HWZHHQ RQWDFW RXWSXW RI DXWR FDOLEUDWLRQ status When the auto calibration is car ried out it is conductive Re mains open otherwise HWZHHQ 3XPS 21 2 FRQWD...

Page 29: ...HWZHHQ DQG ODUP RXWSXW When the output exceeds the set value it is conductive between 8 DQG DQG RSHQ EHWZHHQ DQG 10 Otherwise it is open EHWZHHQ DQG HWZHHQ DQG ODUP RXWSXW When the analyzer unit is tu...

Page 30: ...RFDWLRQ Terminal number Signal name Pin connection 2 5HFLYH DWD 9 pin D Sub male 1 5 6 9 7UDQVPLW DWD 5 6LJQDO 1 Others 1 RQQHFWLRQ V FRQQHFWLQJ FDEOH XVH D FRPPHUFLDOO DYDLODEOH 56 UHYHUVH FDEOH R QR...

Page 31: ...s sampling system Electrical system Example of using solenoid valve drive signal output for calibration Relay board and exclusive cable D sub 9p straight cable 1 5 meters are available on request SV4...

Page 32: ...PH DOLEUDWLRQ JDV IORZ DOLEUDWLRQ JDV IORZ 2XWSXW VLJQDO KROG 2XWSXW VLJQDO KROG DOLEUDWLRQ HQG DOLEUDWLRQ HQG RQ RII RQ RII RQ RII RII 2XWSXW KROG IXQFWLRQ ZLWK KROG 21 VHWWLQJ 63 1 17 17 ROG H WHPVL...

Page 33: ...bration output Ch5 span calibration output Pump ON OFF contact Sample selection output Zero calibration output Automatic calibration contact Output hold function Zero gas 350 s Ch1 span gas 350 s Hold...

Page 34: ...instrument is warmed up ERXW KRXUV DUH UHTXLUHG XQWLO WKH LQVWUXPHQW DOORZV DFFXUDWH PHDVXUHPHQW 4 OPERATION When in warm up the concentration reading may be beyond upper limit of range or lower limi...

Page 35: ...P by moving the cursor and to increase numeral value 52 NH 8VHG IRU PDQXDO HUR calibration 6 NH 8VHG WR FKDQJH WKH VHOHFWHG item by moving the cursor and numeral digit 63 1 NH 8VHG IRU PDQXDO VSDQ cal...

Page 36: ...6 6 6 6 6 6 02 02 8VHU PRGH 6ZLWFK 5DQJHV DOLEUDWLRQ 3DUDPHWHUV ODUP 6HWWLQJ 6HWWLQJ RI XWR DOLEUDWLRQ 6HWWLQJ RI XWR HUR FDOLEUDWLRQ 6HWWLQJ RI 3HDN ODUP 3DUDPHWHU 6HWWLQJ 6HOHFWLRQ RI LWHPV DOLEUDW...

Page 37: ...c 5 Peak alarm component display LVSOD V SHDN DODUP FRPSRQHQW RQFHQWUDWLRQ display LVSOD V PHDVXUHG YDOXH RI concentration 6 Peak alarm concentration display LVSOD V SHDN DODUP concentration display 8...

Page 38: ...onents are NOX SO2 DQG 2 RQO 21 On 21 Os V x O2 conversion concentration average value Q WKH K FRPSRQHQW DQG 22 DYHUDJH YDOXH ZKHUH LV GLVSOD HG DV 2 LQ WKH component display a value obtained by avera...

Page 39: ...h3 O2 Ch1 NO Ch2 SO2 Ch3 CO Ch4 O2 Ch1 NO Ch2 SO2 Ch3 CO2 Ch4 CO Ch5 O2 Ch1 CO Ch2 O2 Ch3 Converted CO Ch4 Converted CO average Ch5 O2 average Ch1 NOX Ch2 CO Ch3 O2 Ch4 Converted NOX Ch5 Converted CO...

Page 40: ...be displayed in a single screen press the or key to scroll the channel one by one 8VHU PRGH GLVSOD V Switch Ranges DOLEUDWLRQ 3DUDPHWHUV Alarm Setting 6HWWLQJ RI XWR DOLEUDWLRQ 6HWWLQJ RI XWR HUR DOL...

Page 41: ...1 Automatically switched from Range 2 to Range 1 when the measured concen tration becomes smaller than 80 of Range 1 Operation set for each Ch only can be performed Description of setting Range switc...

Page 42: ...nent is conductive when Range 1 is selected and open when Range 2 is selected which is applicable to any of the range switch mode selected Note that even if the range is switched during the hold of me...

Page 43: ...RQFHQWUDWLRQ K 6HOHFWLRQ VFUHHQ WKDW DSSHDUV SRLQW WKH FXUVRU WR K RX ZDQW WR VHW E XVLQJ WKH or key Press the ENT key Measurement Mode 0 User Mode Select an item with UP DOWN and ENT Back with ESC 0...

Page 44: ...cancel this mode midway press the ESC key A previous screen will return To close the setting ESC NOx SO2 CO2 CO CH4 N2O external O2 measurement and buit in paramagnetic O2 sensor Span gas 1 to 105 of...

Page 45: ...W WKH FXUVRU WR K FRPSRQHQW RX ZDQW WR VHW by using the or key Press the ENT key Measurement Mode 0 User Mode Select an item with UP DOWN and ENT Back with ESC 0 0 0 Switch Ranges Calibration Paramete...

Page 46: ...ZLOO DSSHDU Manual Calibration screen KHQ VHWWLQJ DOO FRPSRQHQWV WR DW RQFH XUVRUV ZLOO DSSHDU DW DOO FRPSRQHQWV ZKHUH DW RQFH LV VHW End of Manual Zero Calibration Setting Cal Sett i ngs Set each or...

Page 47: ...WKH K RX ZDQW WR VHW E SUHVVLQJ WKH or key Press the ENT key ENT ENT MODE ENT Measurement Mode 0 User Mode Select an item with UP DOWN and ENT Back with ESC 0 0 0 Switch Ranges Calibration Parameters...

Page 48: ...UHVVLQJ WKH or the key I ERWK LV VHOHFWHG HUR RU VSDQ FDOL bration is performed with Range 1 and 5DQJH RI WKH VHOHFWHG K LQWHUORFNHG I FXUUHQW LV VHOHFWHG HUR RU VSDQ FDOL bration is performed only fo...

Page 49: ...WKDW DSSHDUV SRLQW WKH FXUVRU WR WKH K RX ZDQW WR VHW by pressing the or key Press the ENT key ENT ENT MODE ENT Measurement Mode 0 User Mode Select an item with UP DOWN and ENT Back with ESC 0 0 0 Sw...

Page 50: ...iginal range is resumed The range identification contact is inter locked with the range after the switch However if the hold setting is set to ON the contact status before calibration is main tained T...

Page 51: ...d point the cursor to the Alarm No you want to set by pressing or key Press the ENT key 4 After the alarm item selection screen has appeared operate the or key until the cursor is aligned with a desir...

Page 52: ...ON or disables the alarm function if set at OFF The H limit value cannot be set below the L limit value and the L limit value cannot be set above the H limit value If it is desired to set the H limit...

Page 53: ...he indi cation does not fall below the hysteresis width from the upper limit value 0 to 20 of full scale full scale FS represents the percentage with the width of the range of each compo nent regarded...

Page 54: ...LUVW FDOLEUDWLRQ GD RI WKH ZHHN KRXU PLQXWH FOH SHULRG EHWZHHQ WKH VWDUW WLPH RI RQH FDOLEUDWLRQ DQG DQRWKHU XQLW KRXU GD ORZ 7LPH 7KH WLPH UHTXLUHG IRU UHSODFHPHQW E FDOLEUDWLRQ JDV 7LPH UHTXLUHG IRU...

Page 55: ...s move the cursor to the gas you want to change the setting by pressing the or the key and then press the ENT key 7KH KLJKOLJKWHG YDOXH FDQ EH FKDQJHG KDQJH WKH YDOXH E SUHVVLQJ WKH or the key and the...

Page 56: ...ration and then repeat it in the set cycle When the hold setting is set to ON the hold time of auto calibration contact and measurement value output signal are extended after calibration for gas repla...

Page 57: ...NT key 5XQ LV KLJKOLJKWHG GLVSOD LQJ D PHV VDJH WR FRQ UP WKH H HFXWLRQ RI DXWR calibration Press the ENT key to execute the auto calibration and press the ESC key to cancel User Mode Select an item w...

Page 58: ...V KLJKOLJKWHG GLVSOD LQJ D PHV VDJH WR FRQ UP WKH VWRS RI DXWR FDOLEUD tion Press the ENT key to stop the auto calibration and press the ESC key to cancel not stopped User Mode Select an item with UP...

Page 59: ...Example Q FDVH ZKHUH VHWWLQJ WKH DXWR FDOLEUDWLRQ FRPSRQHQWV VHH 6HFWLRQ WR K HQDEOH DQG K HQDEOH PHVVDJH HUR FDO EOLQNV DW K DQG K K VSDQ FDOLEUDWLRQ PHVVDJH 6SDQ FDO EOLQNV DW K K VSDQ FDOLEUDWLRQ P...

Page 60: ...KH or key Press the ENT key Q WKH 6HWWLQJ RI XWR HUR DOLEUDWLRQ screen that appears point the cursor to any item you want to set by pressing the or key Press the ENT key Q WKH XWR HUR DOLEUDWLRQ 3DUDP...

Page 61: ...e measurement screen automatically appears Any operation other than Stop Auto Zero Calibration see Section 6 5 2 is not permitted during auto zero calibration Stop Auto Zero Calibration cannot be perf...

Page 62: ...5XQ LV KLJKOLJKWHG GLVSOD LQJ D PHV VDJH WR FRQ UP H HFXWLRQ RI DXWR HUR calibration Press the ENT key to execute the calibration and press the ESC key to cancel ENT ENT User Mode Select an item 0 0...

Page 63: ...DJH DSSHDUV prompting you to verify that you want to stop auto zero calibration Press the ENT key to stop the auto zoro calibration and the ESC key to cancel not stopped ENT ENT User Mode Select an it...

Page 64: ...RO C h 62 SSP C h 12X SSP 0 5 0 3 0 0 0 0 0 2 1 0 2 52 FDO 52 FDO During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Stop Auto Zero Calib...

Page 65: ...MODE ENT ENT 3HDN ODUP 21 2 RI SHDN DODUP ODUP 9DOXH I PHDVXULQJ YDOXH H FHHGV WKH VHW DODUP YDOXH D SHDN FRXQWHU FRXQWV WLPH ODUP RXQW KHQ D SHDN LQ H FHVV RI WKH VHWWLQJ WLPH RFFXUV D SHDN FRXQW DOD...

Page 66: ...hour is marked at 1 section from the above graph the peak count alarm is turned ON Since peaks of more than 5 times per 1 hour occur at the interval between 1 and 2 the peak count alarm remains ON Sin...

Page 67: ...Description of setting items 6 7 Parameter setting W DOORZV RX WR FDUU RXW WKH SDUDPHWHU VHWWLQJ VXFK DV WLPH NH ORFN HWF DV UHTXLUHG WHPV WR EH VHW DUH DV IROORZV For the maintenace mode see Section...

Page 68: ...lose the Parameter Setting screen or cancel this mode midway press the key A previous screen will return To close Parameter Setting screen ESC ENT Parameter Current Time 05 01 27 THU 13 50 Key Lock OF...

Page 69: ...J VFUHHQ 6LQFH WKH VFUHHQ GLVSOD V WKH SURFHVV RI FDOLEUDWLRQ LV GLVSOD HG GXULQJ WKH PDQXDO FDOLEUDWLRQ RQ ROG LV QRW GLVSOD HG HYHQ LI WKH RXWSXW VLJQDO LV KHOG EXW WKH VFUHHQ LV GLVSOD HG ZLWK WKH...

Page 70: ...y to select ON or OFF Press the ENT key to return to 1 Parameter Current Time 05 01 27 THU 13 50 Key Lock OFF Output Hold ON Current Reset Av Output Reset Response Time Average Period Backlight Timer...

Page 71: ...WKH FXUVRU QH W WR WKH K component you want to make the set ting by pressing the or the key and then press the ENT key Parameter Current Time 05 01 27 THU 13 50 Key Lock OFF Output Hold ON Setting Re...

Page 72: ...hold setting the output equivalent to 100 ppm is output and held irrespective of the measure ment value at that time Meaning of setting QVWDQWDQHRXV YDOXH GLVSOD RI WKH PHDVXUHPHQW FDQQRW EH KHOG 2XWS...

Page 73: ...OHV RX WR VHW DQ DYHUDJH WLPH RI WR minutes 1 minute step or 1 to 4 hours 1 hour step KDQJLQJ WKH VHWWLQJ UHVHWV WKH DYHUDJH YDOXH of O2 conversion and O2 average value Press ing the ENT validates the...

Page 74: ...WLPH HODSVHV IURP ZKHQ WKH PHDVXUHPHQW VFUHHQ LV UHVXPHG WKH EDFNOLJKW LV automatically turned off Press any key to reset backlight OFF Parameter Current Time 05 01 27 THU 13 50 Key Lock OFF Output H...

Page 75: ...W YDOXH 622 622 LQWHUIHUHQFH FRPSHQVDWLRQ VHQVRU LQSXW YDOXH 22 0 22 VHQVRU LQSXW YDOXH 2 22 LQWHUIHUHQFH FRPSHQVDWLRQ VHQVRU LQSXW YDOXH 2 0 2 VHQVRU LQSXW YDOXH 2 2 LQWHUIHUHQFH FRPSHQVDWLRQ VHQVRU...

Page 76: ...easuring detector at the time of calibration C Sensor input value of the interference compensation detector at the time of calibration Con Concentration value displayed before calibration Description...

Page 77: ...PRLV WXUH LQWHUIHUHQFH FRPSHQVDWLRQ FRHI FLHQW using the or the key adjust the value at left so that it becomes near zero and then press the ENT key to log moisture interfer ence compensation value I...

Page 78: ...ile watching the output by pressing the or the key Press the key to select the next digit On completion of the adjustment press the ENT key ENT 0 0 0 0 00 0 0 Maintenance Mode Output Adj OUT Zero 1 12...

Page 79: ...ay screen for oxygen conversion calculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to 31 Range setting Set change the measurement range Descript...

Page 80: ...de press the ENT key The value for range 1 and range 2 must fall within the range from the MIN and the MAX range including the MIN and the MAX range and at the same time range 1 must be smaller than r...

Page 81: ...once in 6 2 2 setting of manual zero calibration The analyzer simultaneously calibrate the zero points of both ranges of the channels components set to both in 6 2 3 setting of calibration range CAUT...

Page 82: ...DQXDO 6SDQ DOLEUD tion screen 6HOHFW K FRPSRQHQW WR EH FDOLEUDWHG E pressing the or key and press the ENT key The calibration gas is supplied ENT ENT ENT To Measurement screen after execut ing Manual...

Page 83: ...d maintenance procedures Table 7 1 Maintenance and check table Sample gas flow rate Flow rate of purging gas is included if purging is used Parts to be checked Phenomena Causes Remedy Indication value...

Page 84: ...Screw If the window or the cell interior is very dirty use a soft cloth moistened with absolute alcohol A slightly corroded infrared transmission window or sample cell can be remedied by gently rubbin...

Page 85: ...7 3 Infrared transmission window Window holder O ring Sample gas inlet Sample cell Bonded together Sample gas outlet Fig 7 1 Structure of sample cell pipe cell...

Page 86: ...HOO LQVLGH VXUIDFH UVW eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to dam age it 6 After the end o...

Page 87: ...for bolt for fixing together with distribution cell and detector Inner O ring Infrared transmission window Sample cell unit Sample gas inlet or outlet Sample gas inlet or outlet Structure of sample c...

Page 88: ...ference compensation detector of each component If low range exceeds the range of 0 to 10vol detector signal of comp is not usable b Comp CO2 Comp NO Comp c CO Main SO2 Main d CO Comp SO2 Comp e f g h...

Page 89: ...to 0 as possible within 100 range GMXVW RQ WKH VHFRQGDU VLGH RI WKH RSWLFDO V VWHP VR WKDW WKH YDOXHV IRU to in 2 1 and 2 2 become as close to 0 as possible within 100 range IWHU WKH RSWLFDO EDODQFH...

Page 90: ...OO K FRPSRQHQWV integrally LUVW DGMXVW DOO K FRPSRQHQWV E VH OHFWLQJ DQG WKHQ SHUIRUP QH DGMXVW PHQW IRU K FRPSRQHQWV RQH E RQH XVLQJ 83 DQG 2 1 NH V I DQ K FRPSRQHQWV H FHHG WKH UDQJH RI WR YRO QR DG...

Page 91: ...2 622 2 VPDOOHU WKDQ SSP UDQJH OHVV WKDQ saturation point RU PRVW RWKHU VDPSOH JDVHV OHVV WKDQ VWDQGDUG URRP WHPSHUDWXUH VDWXUDWLRQ SRLQW Please consult with us regarding gas analyzer maintenance VHUY...

Page 92: ...VXSSO VZLWFK WR WKH DQDO HU 7XUQ WKH IXVH KROGHU FDS VKRZQ LQ WKH JXUH DERYH FRXQWHUFORFNZLVH DQG SXOO LW RXW DQG WKH cap will be removed Remove a fuse out of the holder Replace it with a new one 9 7...

Page 93: ...librated concentration is over 50 of full scale Error No 7 6SDQ JDV LV QRW VXSSOLHG DOLEUDWHG FRQFHQWUDWLRQ VHWWLQJ GRHV QRW match cylinder concentration HUR FDOLEUDWLRQ LV QRW SHUIRUPHG QRUPDOO 6SDQ...

Page 94: ...age 1 Errors that occurred New Date and time when an error occurred Component with which the error occurred Old 3UHVVLQJ GHOHWH WKH HUURU GLVSOD Calibration is continued Unless another calibration err...

Page 95: ...or each component Analog input signal Signal from external O2 analyzer 1 Signal from Fuji zirconia O2 analyzer ZFK7 WR 9 IXOO VFDOH VLJQDO QSXW VHFWLRQ LV QR LVRODWHG WHUQDO 22 analyzer is a separate...

Page 96: ...1 day to 40 days in increments of 1 day DV RZ WLPH VHWWLQJ The time during which calibration gas is supplied 60 seconds to 900 seconds in increments of 1 second High low limit alarm KHQ D PHDVXUHG YD...

Page 97: ...ge recommended Gas beyond a concentration of 100 FS is unusable In the case where an external zirconia O2 analyzer is installed and calibration is carried out on the same cali bration gas line as the...

Page 98: ...to 1000ppm 0 to 100ppm 0 to 2000ppm 0 to 200ppm 0 to 500ppm 0 to 200ppm 0 to 2000ppm 0 to 200ppm 0 to 5000ppm 0 to 500ppm 0 to 1 0 to 1000ppm 0 to 2 0 to 2000ppm 0 to 5 0 to 5000ppm 0 to 10 0 to 1 0...

Page 99: ...factory is Min range for the 1st range and Max range for the 2nd range When range preset at Fuji factory is required please select specified range at 23rd digit and inform Fuji of specified range tab...

Page 100: ...s specified NO is given at 11th and 12th digits and CO at 13th and 14th digits When L is specified CO is given at 15th and16th digits Range code Range Code symbol 5th digit Components D CO2 Q N2O B H...

Page 101: ...ion of 3 component analyzer SO2 N2O CO2 7 CH4 range selection of 3 component analyzer CH4 N2O CO2 8 NO SO2 N2O range selection of 4 component analyzer NO SO2 N2O CO2 Measurable components 1st componen...

Page 102: ...1 4 Purge gas inlet Rc1 4 or NPT1 4 Sample gas outlet Rc1 4 or NPT1 4 22 577 26 1 38 463 Side Upper Rear Front Power switch Rack mounting hole M5 JIS 100mm EIA 101 6mm 7 5 7 5 177 100 8 Connector for...

Page 103: ...rminals M3 5 Input output terminal module Connector to analyzer main unit CN1 Accessory Mounting hole 6 4 5hole Communication connector CN2 Dimensions for mounting input output terminal module Cable f...

Page 104: ...l Inc 7KH VOLGH UDLOV DUH DWWDFKHG WR WKLV HTXLSPHQW when designated 19 inch rack mounting method The instrument weight should be supported at the base at the sides in case of slide rail method For ea...

Page 105: ...2 Ch3 Ch4 Ch5 7KH UHOD ERDUG LV XVHG IRU UHFHLYLQJ VLJQDOV IURP FRQQHFWRU 1 RI WKH LQSXW RXWSXW WHUPLQDO PRG ule and directly driving the solenoid valve for calibration 5HOD FRQWDFW D FRQWDFW RQWDFW F...

Page 106: ...strumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 www fujielectric com products instruments Fuji Electric Co...

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