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Thank you for purchasing the Fuji Digital temperature Controller.

Once you have confirmed that this is the product you ordered, please use it in accordance with the follo wing instructions.

For detailed information on operating this equipment, please refer to the separate operations manual.

In addition, please keep this instruction manual within easy reach of the actual person using this equipment.

 

CAUTION

 

The contents of this manual are subject to change without notice.

This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric

Systems shall not be held liable for any damages, including indirect damage,

caused by typographical errors, absence of information or use of information in this manual.

 

Please Read First (Safety Warnings)

 

Please read this section thoroughly before using and observe the mentioned safety warnings
fully. Safety warnings are categorized as “Warning” or “Caution”.

 

1

 

Warning

 

1-1

 

Limitations in Use

 

This product was developed, designed and manufactured on the premise that it would be used
for general machinery.
In particular, if this product is to be used for applications that require the utmost safety as
described below, please take into consideration of the safety of the entire system and the
machine by adopting such means as a fail-safe design, a redundancy design as well as the
conducting of periodical inspections.

 

 

Safety devices for the purpose of protecting the human body

 

 

Direct control of transportation equipment

 

 

Airplanes

 

 

Space equipment

 

 

Atomic equipment, etc

Please do not use this product for applications which directly involve human lives.

 

1-2

 

Installation and Wiring

 

 

This equipment is intended to be used under the following conditions.

 

 

Between the temperature sensor and the location where the voltage reaches or generates
the values described below, secure clearance space and creepage distance as shown in
the table below. 
If such space cannot be secured, the EN61010 safety compliance may become invalid.

 

 

For the above, if voltage exceeds 50Vdc (called danger voltage), grounding and basic insulation
for all terminals of the equipment, and auxiliary insulation for digital outputs 1 to 3 is required,
Note that the insulation class for this equipment is as follows. Before installing, Please confirm
that the insulation class for equipment meets usage requirements.

 

 Basic insulation (1500VAC)
 Functional insulation (500VAC)
 No insulation

 

 

In cases where damage or problems with this equipment may lead to serious accidents,
install appropriate external protective circuits.

 

 

As this equipment does not have a power switch or fuses, install them separately as nec-
essary. Fuse should be wired between main power switch and this equipment. (Main
power switch: Bipolar breaker, fuse rating: 250V 1A)

 

 

For power supply wiring, use wire equal to 600V vinyl insulated wire or above.

 

 

To prevent damage and failure of the equipment, provide the rated power voltage.

 

To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.

 

Before turning on power, confirm that clearance space has been secured to prevent shock
or fire.

 

Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.

 

Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
operation, shock or fire.

 

 

Output relay is the part has a limited life. When output relay contact comes to the end of
its life, it might remain on-state, or off-state. For safety, use a protective circuit outside.

 

1-3

 

Maintenance

 

 

When installing or removing the equipment, turn the power OFF. Otherwise, shock, oper-
ational errors or failures may be caused.

 

Periodic maintenance is recommended for continuous and safe use of this equipment. 

Some parts installed on this equipment have a limited life and/or may deteriorate with age.

 

The warranty period for this unit (including accessories) is one year, if the product is used
properly.

 

2

 

Caution

 

2-1

 

Cautions when Installing

 

Please avoid installing in the following locations.

 

Locations in which the ambient temperature falls outside the range of –10 to 50°C when
equipment is in use. (If the power supply is 200V AC, the recommended maximum ambi-
ent temperature is 45°C.)

 

Locations in which the ambient humidity falls outside the range of 45 to 90% RH when
equipment is in use.

 

 

Locations with rapid temperature changes, leading to dew condensation

 

Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.

Locations with vibration or shock directly.

 

Locations in contact with water, oil, chemicals, steam or hot water.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by
Fuji distributor.)

 

 

Locations with high concentrations of atmospheric dust, salt or iron particles.

 

Locations with large inductive interference, resulting in static electricity, magnetic fields or noise

 

Locations in direct sunlight.

 

 

Locations that build up heat from radiant heat sources, etc.

 

Warning

Mishandling may lead to death or serious injury.

Caution

Mishandling may cause injury to the user or property damage.

Fuji Electric Co., Ltd.

International Sales Div
Sales Group
Gate City Ohsaki, East Tower 11-2, Osaki 1-chome, 
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
Phone: 81-3-5435-7280, 7281   Fax: 81-3-5435-7425
http://www.fujielectric.com/products/instruments/

INP-TN1PXG5/9e-E

Confirming Specifications and Accessories

Before using the product, confirm that it matches
the type ordered.
(For model code, please refer to page 19.)
Confirm that all of the following accessories are
included.

Temperature Controller

1 unit

Instruction Manual

1 copy

Mounting Fixture

2 pcs

I/V Unit (250

Ω

 Resistor)

1 pc

Waterproof packing

1 pc

Unit nameplate

1 pc

Option

Name

Order No.

Terminal cover

ZZPPXR1-B230

PC loader 
communication cable

ZZPPXH1

*

TK4H4563

Related Information

Refer to the following reference materials for
details about the items described in this manual.

The latest materials can also be downloaded at
the following URL: http://www.fic-net.jp/eng

Document

Reference 
No.

Catalog

ECNO:1125

Micro Controller (Model: PXG)
 Operation Manual

ECNO:1411

Micro Controller (Model: PXG)
Communication Functions 
Manual (MODBUS)

INP-
TN514450-E

 

Ambient temperature

-10 °C to 50 °C

Ambient humidity

90% RH or below (with no condensation)

Installation category

 

II

 

 by IEC 1010-1

Pollution level

2

Voltage used or generated 
by any assemblies

 Clearance Space (mm)

Creepage Space (mm)

Up to 50 Vrms or Vdc

0.2

1.2

Up to 100 Vrms or Vdc

0.2

1.4

Up to 150 Vrms or Vdc

0.5

1.6

Up to 300 Vrms or Vdc

1.5

3.0

Above 300 Vrms or Vdc

 Please consult our distributor

Power

Internal circuit

Measurement input

Control output 1 (Relay contact)

or

Motorized valve OPEN output

Valve opening feedback input

Auxiliary analog input (remote SV)

Heater current detector input

Control output 1 (SSR drive, current, voltage)

Control output 2 (Relay contact)

or

Motorized valve CLOSE output

Control output 2 (SSR drive, current, voltage)

or Auxiliary analog output (Re-transmission output)

or Transmitter power supply

Digital input 1 to 5

Digital output 1 (Relay contact)    Digital output 1 to 3

    (Relay contact)

Digital output 4, 5

Digital output 2 (Relay contact)

(Transistor output)

Communication (RS-485)

When the ninth digit in the 
model code is J

 

When the ninth digit in the 
model code is not J

(Do1,2 are independent common) (Do1 to 3 shared common)

Instruction Manual

Micro Controller X

Model: PXG5/9

 

hazardous
voltage

Summary of Contents for PXG5

Page 1: ...errors or failures may be caused Periodic maintenance is recommended for continuous and safe use of this equipment Some parts installed on this equipment have a limited life and or may deteriorate with age The warranty period for this unit including accessories is one year if the product is used properly 2 Caution 2 1 Cautions when Installing Please avoid installing in the following locations Loca...

Page 2: ... relay If the output operation frequency is high selecting a SSR SSC drive output type is recommended Proportionate cycles Relay output 30 seconds or more SSR SSC drive output 1 second or more When inductive loads such as magnetic opening closing equip ment etc as relay output equipment are connected use of Z trap manufactured by Fuji Electric Device Technology Co Ltd is recommended in order to pr...

Page 3: ...orque of about 0 8 N m Do not attach anything to unused terminals Do not use relay terminals PC loader interface PXG9 TOP TOP 13 24 37 48 61 72 49 60 1 12 25 36 waterproof packing panel terminal screw M3 96 96 79 5 10 2 91 5 115 5 MAX t 6 2 31 32 33 34 35 36 7 8 9 1 2 3 4 5 6 10 11 12 mounting fixture fastening torque 0 15 N m 25 26 27 28 29 30 Panel thickness 1 to 8 mm PC loader interface 25 36 1...

Page 4: ...ance bulb input 33 34 35 36 Current voltage input Voltage mV input 33 34 35 36 Measurement value input 29 30 29 30 RSV2 input CT2 input 25 26 27 28 DIO COM DI3 DI5 DI4 Digital input 25 26 27 28 DIO COM DI3 DI5 DI4 Digital input 25 26 27 28 29 30 DIO COM DI3 DI5 DI4 DO4 DO5 Digital input output 5 6 Power supply Note 3 Note 1 Note 2 50 60Hz 31 32 DI COM DI1 3 4 3 4 3 4 5 6 1 2 DI COM DI1 3 4 1 2 RS4...

Page 5: ...e SV display shows the input output values For more details on PASS PASS see 5 6 Key Lock and Password page 6 For more details on Note in the Remarks column see 6 Parameter List page 6 5 3 Basic Operations Pressing the key or the key switches between modes Pressing in monitor mode or setup mode allows you to choose menu items Changing SV set values Changing MV control output values 5 4 Operations ...

Page 6: ...channel and the authority of passwords 1 to 3 Note When FEFE FEFE is entered as PASS PASS all of the channels OPE ch to DSP ch can be displayed and set This super password function is useful when you forget the set passwords oPE ch PAS1 permissions PASS PAS1 PAS2 permissions PASS PAS2 PAS3 permissions PASS PAS3 Pid ch PLT ch PrG ch Mon ch SET ch SyS ch ALM ch CoM ch PFb ch PAS ch dSP ch Password l...

Page 7: ... Sets the integration time 0 to 3200 sec 240 sec d7 d7 Differential time 7 Sets the differential time 0 0 to 999 9 sec 60 0 sec hyS7 hyS7 ON OFF control hysteresis 7 Sets the hysteresis when using the ON OFF control 0 to 50 FS 1 C oL7 CoL7 Cooling proportional band 7 Sets the cooling proportional band 0 0 to 100 0 1 0 Note4 Parameter display symbol Parameter name Function Setting range Initial val...

Page 8: ...SV input filter Sets the time constant for the RSV input filter 0 0 to 120 0 sec 0 0 sec Note1 fixed at 0 8bit PV input underflow 9bit PV input overflow 10bit underrange 11bit overrange 12bit RSV underrange 13bit RSV overrange 14bit range setting error 15bit EEPROM error 0bit PFB input underflow 1bit PFB input overflow RST RST RST RST 1r C1r OUT1 range Sets the range of the control output OUT1 0 5...

Page 9: ...r alarm function bit2 non excitation output alarm function bit3 hold reset function RST PrCS PrCS Control target Allows you to select the control target SRV1 Servo control 1 SRV2 Servo control 2 PFB Position feedback control PFb Srv1 with PFB without PFB Note16 Stmd STMd Start mode Sets the operation mode when starting up Auto auto mode startup Man manual mode startup Rem remote mode startup STby ...

Page 10: ...ou will need to run auto tuning to set the PID parameter when using fuzzy control Setting fuzzy PID control Display Parameter name Function Setting range Initial value Remarks PAS1 PAS1 Password1 setup Sets password 1 0000 to FFFF 0000 PAS2 PAS2 Password2 setup Sets password 2 0000 to FFFF 0000 PAS3 PAS3 Password3 setup Sets password 3 0000 to FFFF 0000 Display Parameter name Function Setting rang...

Page 11: ...re changing back to self tuning 1 Display the system menu SYS Ch 7 2 Display the control parameter CTrL and choose PID2 Pid2 3 Press the key to set the value dead time t process value tuning SV lag time suppress overshoot ON OFF control equipment power t SV process value control loop close close open PV At set value Behavior Function oFF Stop Finish Stops or finishes auto tuning on Normal type The...

Page 12: ...et CAL to 3 in step 3 above This setting will automatically open and close the valve to adjust it auto matically Caution To manually adjust the valve carry out step 1 through step 7 as written above If the valve is not connected or connected incorrectly it can still be adjusted but will not achieve accurate results There is no open circuit judgment function for the valve opening feed back signal C...

Page 13: ...SV 1 2nd ramp 3rd ramp 4th ramp SV 2 SV 3 SV 4 Dis play Function Name Behavior ON OFF Judgment conditio n 0 No function Nothing happen 1 Switchover between standby ON OFF Switches between standby on and off Standby Standby Cancel Edge 2 Switchover between auto manual Switches between auto and manual control output Manual Auto Edge 3 Switchover between local remote Switches between local and remote...

Page 14: ...ting DO1 to DO5 Function Wire burnout circuit alarm 41 Loop break alarm 1 44 Heater burnout alarm 1 Wire break short circuit alarm 47 Load short circuit alarm Dis play Function Name Behavior ON OFF Judgment conditio n Settings complete Using them as alarms 1 to 31 Using them as events 35 to 102 or timers 32 to 34 1 Setting the System Menu 2 Setting the Alarm Menu 3 Setting the alarm menu page 14 D...

Page 15: ...2 Display hysteresis 1 A1hY and set the hysteresis 3 Display delay time 1 dLY1 and set the delay 4 Display delay time units 1 dL1U and set the units to minutes or seconds 5 Set the values for alarm 2 to alarm 5 as necessary 6 Press the key to set the value 1 Display the operation menu oPE Ch1 2 Set the alarm 1 set value AL1 or AL1L and AL1H The parameters displayed will vary according to the type ...

Page 16: ...time SFTM and set the time 4 Press the key to set the value 5 Turn off the power once and then re start the controller to begin soft start When the soft start function is turned on the lower display will alternate show ing SoFT and SV Note Do not use auto tuning at the same time 1 Display the setup menu SET h 6 2 Display FALT output 1 set value FLo1 and set the output value For dual control set FL...

Page 17: ...alue 1 Display the operation menu oPE Ch1 2 Display the selected PID number PLn1 and choose the PID No 3 Press the key to set the value 1 Display the palette menu PLT Ch 3 2 Display max selected PID number PL1M and set the PID number by choosing it with the user key 3 Display the user key function setting UKEy and set it to PID selection function 4 On the PV SV display pressing the user key will s...

Page 18: ... 7 and STbY is ON Normal control The controller does not have to be restarted Parameters may not be displayed q Check the settings of dP01 to dP30 w Check the password function Normal control The controller does not have to be restarted Input type Measurement range C Measurement range F Smallest input increment C Input code Resistance bulb JIS IEC Pt 100Ω 0 to 150 32 to 302 0 1 1 0 to 300 32 to 57...

Page 19: ...thout hold alarm may turn ON when starting up Caution When alarm action code is changed alarm set value may also become dif ferent from previous settings When alarm action type code is changed turn off the power once and then re start the controller before starting control Aln AL1 to AL5 show the alarm set values ALnh AL1h to AL5h show the alarm set values ALnL AL1L to AL5L show the alarm set valu...

Page 20: ... mV input voltage input current input 0 3 FS 1digit Indication resolution 0 3 FS or less Digital Output Relay contact output DO1 to DO3 1a contact 220V AC 30V DC 3A resistance load Transistor Output DO4 DO5 Open collector 30V DC 100mA max 2 contacts Judged ON 1V DC or less Digital input Contact or Transistor type Max 5 inputs 30V DC 3mA 1 input Judged ON 1kΩ or less contact or 5V DC or less transi...

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