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Fuji Electric POD UG Series, User Manual

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USER'S MANUAL

<Simple POD Hardware>

TYPE: UG221H-LE4

 UG221H-LR4

 UG221H-SR4

FEH382

FUJI UG SERIES PROGRAMMABLE OPERATION DISPLAY

Summary of Contents for POD UG Series

Page 1: ...USER S MANUAL Simple POD Hardware TYPE UG221H LE4 UG221H LR4 UG221H SR4 FEH382 FUJI UG SERIES PROGRAMMABLE OPERATION DISPLAY...

Page 2: ...vailable with the UG30 20 Series UG Series PLC Connection FEH380 Describes connections with PLCs universal serial communications etc UG Series Supplementary Manual FEH376 1 Supplementary information f...

Page 3: ...Record of Revisions Reference numbers are shown at the bottom left corner on the back cover of each manual Printing Date Reference No Revised Contents July 2004 FEH382 First edition...

Page 4: ...when you set up the unit connect cables or perform maintenance and inspection Otherwise electrical shock or damage may occur Never touch any terminals while the power is on Otherwise electric shock ma...

Page 5: ...line in POD is equipped with a varistor Since an insulation resistance test 500 V megger or withstand voltage test 500 VAC on POD may damage the varistor do not conduct these tests Be sure to establis...

Page 6: ...ers for cleaning because they may discolor the POD surface Use alcohol or benzine commercially available If a data receive error occurs when POD and the counterpart PLC temperature controller etc are...

Page 7: ...cifications 2 4 Function Performance Specifications 2 5 2 Dimensions and Panel Cut out 2 6 3 Names and Functions of Components 2 7 4 Serial Connector CN1 2 8 Serial Connector for PLC Connection 2 8 5...

Page 8: ...in the RUN Mode 6 3 Main Menu Screen 6 4 1 I O Test 6 4 2 Memory Card Screen 6 10 3 Communication Parameter Screen 6 13 4 SRAM Clock 6 14 5 Extension Program Information 6 15 6 Extended Function Sett...

Page 9: ...11 Features 2 Models and Peripheral Equipment 3 System Composition Overview...

Page 10: ...nctions listed below can be used through MJ1 Card recorder Barcode reader UG00P U2 Multi link 2 Temperature control network PLC2Way UG Link Ladder transfer function Modbus slave communication Printer...

Page 11: ...n clock function Device specification S 16 color STN color LCD L 8 step gradation STN monochrome LCD Series and Size Model Name Specifications Remarks Simple POD 5 7 inch UG221H LE4 STN monochrome 8 s...

Page 12: ...K 1 M 2 M 4 Mbyte FLASH ROM 256 K 512 K 1 Mbyte UG00P MS memory card editor English Japanese Application software for editing data stored on a memory card SRAM or CF card Windows98 NT4 0 Me 2000 XP co...

Page 13: ...for connection between the Simple POD and a temperature controller or a PLC using the PLC2Way function via RS 422 4 wire connection UG30C M MJ to D sub conversion cable 0 3 m Used for connection of th...

Page 14: ...B UG00C P Computer PC Simple POD During operation Link communication UG Series configuration software Creating screens General purpose computer During operation Universal serial communication Link uni...

Page 15: ...1 6 3 System Composition Please use this page freely...

Page 16: ...21 Specifications 2 Dimensions and Panel Cut out 3 Names and Functions of Components 4 Serial Connector CN1 5 Modular Jack MJ1 Specifications...

Page 17: ...ing oil or organic solvent attached to the unit Atmosphere No corrosive gas or conductive dust Mechanical Working Conditions Vibration Resistance Vibration frequency 10 to 150 Hz Acceleration 9 8 m s2...

Page 18: ...1 10 1 Angle of Vertical Visibility 40 20 Angle of Horizontal Visibility 45 Backlight Cold cathode rectifier cannot be replaced by users Average Backlight Life 1 Approx 54 000 h Approx 50 000 h Backl...

Page 19: ...c Item Specifications Battery Specification Coin type lithium primary cell Backup Memory SRAM 128 kbyte Backup Time Period 5 years ambient temperature at 25 C Battery Voltage Drop Detection Provided i...

Page 20: ...dot JIS 1 level Character Size 1 4 size 8 8 dots 1 byte 8 16 dots 2 byte 16 16 dots or 32 32 dots Enlarge W 1 to 8 times H 1 to 8 times Number of Displayable Characters 1 4 size 40 characters 30 line...

Page 21: ...Data Display No limitation within 128 kbyte per screen 1 Character Display No limitation within 128 kbyte per screen 1 Message Display Resolution Max 40 characters 1 byte No limitation within 128 kbyt...

Page 22: ...l Cut out 2 Dimensions and Panel Cut out Unit mm 0 5 0 0 5 0 SYSTEM F2 F3 F4 F5 F1 POWER CN1 MJ1 DIPSW 44 130 8 6 181 6 138 8 173 6 130 8 173 6 44 31 174 131 Side View Front View Panel Cut out Dimensi...

Page 23: ...ple POD 24 VDC 4 Display This is the display unit 5 Function switches Used for RUN STOP selection contrast adjustment and backlight ON OFF according to the setting These switches can be used as user s...

Page 24: ...und 2 SD RS 232C send data 3 RD RS 232C receive data 4 RS RS 232C RS request to send 5 CS RS 232C CS clear to send 6 Not used 7 SG Signal ground 8 Not used 9 5 V Use prohibited 10 0 V Use prohibited 1...

Page 25: ...is option when connecting the serial extension I O UG00P U2 5 Select this option when Multi link 2 is selected for Connection and 1 is set for Local Port on the Comm Parameter dialog 6 Select this opt...

Page 26: ...s possible to receive the signal from a barcode reader by connecting the barcode reader at the modular jack MJ1 of the Simple POD To connect a barcode reader to the modular jack MJ1 use our optional c...

Page 27: ...ter When the serial connector of the converter is a D sub 9 pin male connector use our UG00C T connection cable Compatible Printer Models Control code system PR201 PC PR201 series compatible with MS D...

Page 28: ...2 12 5 Modular Jack MJ1 Please use this page freely...

Page 29: ...31 Mounting Procedure 2 Power Supply Cable Connection Installation...

Page 30: ...e locking screws Tightening torque 0 3 to 0 5 N m 3 Mount the gasket so that it will be sandwiched securely between the unit and the mounting panel Mounting Angle Install the unit within the angle of...

Page 31: ...ly cable a sufficient distance from high voltage large current carrying cables Be sure to attach the terminal cover to the terminal block Grounding An independent earth pole must be used for POD Use a...

Page 32: ...41 Coin type Lithium Battery UG221H SR4 and LR4 only 2 DIP Switch Setting 3 Function Switches Instructions...

Page 33: ...without inserting the battery connector in the battery holder on the back of the unit Be sure to set the battery when using the calendar function or SRAM Without battery the contents in the SRAM or ca...

Page 34: ...nt accidents pay attention to the following cautions when handling the lithium battery SYSTEM F2 F3 F4 F5 F1 POWER SRAM Clock Adjust screen CAUTION Be sure to discharge static electricity from your bo...

Page 35: ...hile pressing the center of the battery holder cover as shown in the figure at right 4 Set a new battery Fit the battery into the socket in such a manner that the red cable side of the battery faces t...

Page 36: ...85 interface 4 wire connection set DIPSW5 and 7 to the ON position For the following connections at modular jack 1 set DIPSW6 to the ON position Master station for multi link 2 connection Temperature...

Page 37: ...page 4 5 User defined Function Switches F1 to F5 When the Simple POD is in the STOP mode the function switches do not work When the Simple POD is in the RUN mode and the switch menu by the SYSTEM swi...

Page 38: ...Setting Unit Setting Unit Setting dialog Backlight tab window Always ON Auto 1 Auto 2 Auto 3 Manual Manual 2 Ignored The F5 switch turns the backlight off This is valid when the backlight control bit...

Page 39: ...51 1 1 Connection 2 1 n Connection Multi drop 3 n 1 Connection Multi link 2 4 n 1 Connection Multi link 5 Universal Serial Communications 6 UG Link 7 PLC2Way 8 Temperature Control Network Connections...

Page 40: ...s not necessary to have the dedicated communication program on the PLC slave station The Simple POD reads the PLC memory for screen display It is also possible to write switch data or numerical data e...

Page 41: ...ple PLCs Maximum connectable PLCs 31 For more information on wiring and communication settings refer to the User s Manual PLC Connection FEH380 PLC1 PLC2 PLC3 PLCn CN1 SYSTEM F2 F3 F4 F5 F1 POWER Maxi...

Page 42: ...ter station and the PLC is the same as the one for 1 1 connection Use the RS 485 2 wire connection between stations of the Simple POD Please use our multi link 2 master cable UG00C H for connection be...

Page 43: ...e in 2 wire connection The Simple POD and UG20 Series can be used together For more information on wiring and communication settings refer to the User s Manual PLC Connection FEH380 PLC CN1 CN1 CN1 CN...

Page 44: ...h switch activation write command from the keypad and screen change Use CN1 of the Simple POD for connection with a general purpose computer Either signal level RS 232C or RS 422 RS 485 can be selecte...

Page 45: ...ollection is available even between the products of different manufacturers Either signal level RS 232C or RS 485 can be selected With RS 232C one Simple POD unit can be connected with RS 485 a maximu...

Page 46: ...2 wire With RS 232C one PLC can be connected with RS 485 a maximum of 31 PLCs can be connected Constant reading sampling of PLC data connected to the MJ port When read write memory addresses are pres...

Page 47: ...ground data reading is performed at regular intervals It is also possible to save the read data in the Simple POD internal buffer SRAM or CF card Data transfer It is also possible to transfer data in...

Page 48: ...61 Operational Procedures 2 Main Menu Screen Simple POD Operations...

Page 49: ...emperature Control Network Manual 3 Simple POD power on New Simple POD Other than the above When the check screen below and then the next user screen are displayed correctly go to step 5 4 Screen data...

Page 50: ...ed Transferring Screen Data for the First Time A UG00C T cable is necessary when transferring screen data to Simple POD for the first time Transfer screen data from the computer while the initial scre...

Page 51: ...n the SYSTEM switch is disabled Pressing the SYSTEM switch does not bring up the vertical menu In this case press the SYSTEM and F5 switches at the same time If the time for simultaneous pressing of t...

Page 52: ...n appears This screen is used to check that there is no problem with the Simple POD interfaces and touch switch operation Font data versions country local font Simple POD model System program version...

Page 53: ...ins 2 and 3 of CN1 on the backside of the Simple POD unit 2 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed If the NG lamp lights up consult your local di...

Page 54: ...r CTS RTS Test Check the signals CTS and RTS 1 Install a jumper between pins 14 RTS and 19 CTS of CN1 and between pins 17 RTS and 18 CTS on the backside of the Simple POD unit 2 Press the RTS switch a...

Page 55: ...o the cable UG00C T Connect the modular jack side of the cable to MJ1 and the ADP25 9 side to CN1 2 Press the Self Loop Test switch When the OK lamp lights up the test is successfully completed If the...

Page 56: ...orking properly 1 Press the Switch Check switch Grids appear on the screen as shown below 2 Press a position on the panel and check that the pressed position turns white The switch is activated normal...

Page 57: ...set 4 flashes 5 Press on 4 that is flashing at the corner When the finger is released a beep sounds and the position is set 6 To re set the positions press the F2 switch and follow step 2 and later 7...

Page 58: ...onnecting the UG00P MR Connect a card recorder UG00P MR using the cable included with the UG00P MR to the MJ1 port 2 Mounting the Memory Card Insert a memory card in to the card recorder UG00P MR 3 Me...

Page 59: ...ess the desired switch to turn the switch on Multiple switches can be pressed in the Data Selection field 5 Starting Data Transfer Press the Start switch Data transfer is started During data transfer...

Page 60: ...ty of a memory card Write Protect ON Cannot write data into a memory card because the write protect switch in a memory card is ON Writing Error occurred The error occurred while writing data into a me...

Page 61: ...essed the Comm Param screen shown below is displayed This screen is used to check the Simple POD communication parameter settings Communication parameter setting Multi link 2 or multi link settings Di...

Page 62: ...D or the SRAM memory or cassette Without battery the contents in the SRAM or clock data will not be retained If the battery is not connected the message Data has some error Error 161 24 is displayed o...

Page 63: ...heck before initializing the SRAM memory or cassette 1 Press the Format switch and the Execute switch 2 The SRAM area is initialized in the current screen data format When initialization has been comp...

Page 64: ...Finished switch is pressed When the Setting Finished switch is pressed an AT command is automatically sent to the modem and the baud rate used between the Simple POD and the modem is set 2 The Main Me...

Page 65: ...71 Error Messages 2 Troubleshooting Error Correction...

Page 66: ...Remarks Time Out Although a request to send is given to the PLC no answer is returned within the specified time 1 Check the communication parameters 2 Check the cables and wiring 1 3 Data may be disr...

Page 67: ...a corresponding CPU Confirm whether or not the CPU that you are using can be used with the POD Format The code of the received data is invalid Check 1 2 3 described below Compare applicable to HIDIC S...

Page 68: ...on the PLC Data has some error Error XX XX XXX There is an error in the created screen data Error XX XX XXX indicates the edited screen and the contents of the error For the error details and solutio...

Page 69: ...blems by following the directions in Troubleshooting page 7 5 If the problem persists contact your local distributor 5 Touch Switch is Active If the power is turned off while a touch switch is activat...

Page 70: ...al distributor immediately Communications have been successful However opening a certain page always causes a Communication Error Error code received error The error code denotes a PLC error NAK 1 Whe...

Page 71: ...is pressed nowhere is activated POD switches may be faulty 3 Return the POD to your local distributor The screen becomes dark or black 1 Touching the screen restores it to the previous illuminated st...

Page 72: ...81 Inspection and Maintenance 2 Warranty Policy Inspection and Maintenance...

Page 73: ...are relocated or modified or the environment is hot humid or dusty Periodical Inspection Inspect the following points periodically Are the ambient temperature and humidity appropriate 0 to 50 C 85 RH...

Page 74: ...rance case or surface sheet touch switches LCD or other components due to dropping impact or mishandling LCD or backlight at the end of life Fusion of a printed circuit board pattern associated with c...

Page 75: ...Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan E mail micrex sx fujielectric co jp URL http www fujielectric com Materials covered in this document are subject to rev...

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