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Electrical Planning Notes: 

Reference Sheet 3 and 4 for schematic wiring diagram examples.  Use electrical components as described 
including electrical connectors that are appropriate for the operating environment of the fuel system, whether its use 
in street, racing, or marine applications.  Electrical connectors for the power leads must be capable of high current 
draw, note all connections, wire, and component rating requirements herein.  Solder and use shrink wrap for wire 
splices for extra reliability (unless high quality crimping is performed).  Main wiring schematic diagram below shows 
the control of relay by ignition switch. This source can be changed as described, or by a toggle switch.  Some forms 
of racing have specific rules regarding electrical switching of fuel pump.  Consult appropriate racing guidelines, 
rules, and regulations. 

MAIN WIRING SCHEMATIC DIAGRAM:

 (Some electrical components shown are not supplied with Fuel Pump) 

Fuelab Model:

 

 

4

0

40

2

-c

 

FUEL 

PUMP

(16-20ga) Device or Circuit can be used as shown below,

for proper operation.See Speed Control Schematic Diagrams

for wiring of speed control (Yellow Lug).

Example 3: Switch to Ground Speed Changing

cooling may be required using

110020276-1, Rev C       Sheet 3 of 6

switching between maximum 

See Examples 3 and 4 for 

considered continuous duty.  

maximum speed may cause over-

Yellow Lug.  Use Example 2 if the 

heating and therefore may

damage fuel pump. Additional

shown on the pump certification.  

this mode of operation is 

adequate for application.  Using 

flow rate at reduced speed is 

The speed control terminal (Yellow Center Lug) can have voltage or a signal applied to it.  When the speed control

terminal has less than 0.25V (Approx) applied to it, the mode of operation is in continuous reduced speed.  When the

speed control terminal has greater than 1.65V (Approx), the mode of operation is in continuous maximum speed.  A 

Attach no wiring to speed control terminal, to operate

Example 1: Continuous Maximum Speed

pulsed signal may also be used to control pump speed.  See examples below for a method suitable for your application. 

negative terminal (Black Lug) and 

demand for extended periods.

Example 2: Continuous Reduced Speed

operating with low engine

maximum speed only while

and reduced speed.

pump at continuous maximum speed.  The performance

curve was recorded as shown on the

Pump Certification as “Maximum

Speed”.  Use Example 1 for racing

specific applications, or short

interval use.  Use in continuous

SPEED CONTROL SCHEMATIC DIAGRAMS:

See schematic, attach wire between 

Attach a jumper wire as shown below, to operate

pump at continuous reduced speed.  The reduced

speed is preset, with the performance curve 

Attach switch and wiring as shown to the right, to operate pump at

continuous maximum speed while switch is in the open position

(position as shown in diagram). When the switch is in the closed position

(on), the pump will operate in reduced speed mode. To reverse the

desired switch action, refer to Example 4.  Switch type can be a relay or

switching based on pressure or other means. Current draw through this

circuit is extremely low (much less than 1 amp), so a very low current rating

for this switch can be used. Use the diagram to the right as a guide to

properly wire this example. Reduced speed is recommended during long

periods of low engine fuel demand conditions to avoid fuel system heat

build-up.

NO JUMPER WIRE

OR DEVICE

CIRCUIT

SWITCH

(12-24 Volt System)

-

+

NO

NC

C

or FUSE

(30A)

BREAKER

FUSED

(16-20ga)

(30+A Rating)

(1-5A)

(8-10ga)

or ECM

POWER RELAY

FUEL PUMP

CIRCUIT

IGNITION

VEHICLE BATTERY

VEHICLE ELECTRICAL SYSTEM

PUMP OPERATES 

AT MAXIMUM SPEED

WITH SWITCH POSITION 

SHOWN (OPEN).

JUMPER WIRE

Summary of Contents for 40402-c

Page 1: ...H 10 PSI 13 5V 600 LPH 0 7 Bar Maximum Pressure 40 PSI 2 8 Bar Operating Voltage 8 32 Volts Maximum Current Draw 10 Amperes WARNING Power Supply Voltage must be constant as specified in above specification Only install fuel pump on vehicles using between 12 Volt 6 cell lead acid battery and 24 Volt 12 cell lead acid battery systems with or without a normal operating charging system Pulse Width Mod...

Page 2: ...eference the Schematic Diagram below for filter locations Fuel tank must have a modification of an additional sump or use aftermarket fuel cell as indicated Use of a pick up tube system is not recommended Use of a liquid filled gauge exposed to engine compartment heat is not recommended as the liquid inside the gauge may exert measurement errors all mechanical gauges and pressure transducers have ...

Page 3: ...s in continuous reduced speed When the speed control terminal has greater than 1 65V Approx the mode of operation is in continuous maximum speed A Attach no wiring to speed control terminal to operate Example 1 Continuous Maximum Speed pulsed signal may also be used to control pump speed See examples below for a method suitable for your application negative terminal Black Lug and demand for extend...

Page 4: ...s on previous pages and above 3 Use the supplied brackets attached to the fuel pump as a drilling template to mark holes for mounting bracket Choose a location that minimizes exposure to road hazards and debris away from engine exhaust pipes near fuel tank or cell Note position and plumbing requirements as stated earlier in these instructions 4 Install the fuel fittings not supplied The threads us...

Page 5: ...Included with that are periodic inspection and or filter element replacement The straining filter upstream of pump should be checked and cleaned at least every 30 000 miles more often for off road operating conditions Replace or clean downstream filters after pump every year or 15 000 miles more often for off road operating conditions Dirty fuel filters can block flow and adversely affect fuel sys...

Page 6: ...ive obligation of Manufacturer shall at its option be to repair or replace the defective Products in the manner and for the period provided above or to refund the purchase price Manufacturer shall not have any other obligation with respect to the Products or any part thereof whether based on contract tort strict liability or otherwise 4 Other Statements ORAL OR OTHER WRITTEN STATEMENTS BY MANUFACT...

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