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START-UP/OPERATION

Follow the procedure below to start your dryer. Failure 

to follow the prescribed start-up procedure will invalidate 

the warranty. If problems arise during start-up, call your 

distributor.

  Refer to Serial Number Tag for dryer operating 

capacity. Do not exceed recommended capacity.
Drain connections must be made before the dryer can be 

operated. The dryers are fully automatic and require no 

auxiliary controls.
1.  Turn the dryer ON/OFF switch to OFF.
2.  Check that the main electrical supply voltage matches 

the voltage specified on the dryer data plate.

3.  Check proper connection and support of compressed air 

lines to the dryer; check bypass valve system, if installed.

4.  SLOWLY pressurize the dryer.  The outlet valves of the 

dryer should be closed to prevent flow through the 

dryer.

5.  Turn on the main electrical power to the dryer.

6.  Ensure adequate ventilation for air-cooled dryers.

To start dryer:

1.  Turn the power switch to 

ON. The refrigerant compressor 

will turn on.

2.  Allow the dryer to run 15 minutes.  Confirm that the 

temperature indicators are in the green zone.

3.  SLOWLY open the dryer outlet valves permitting flow 

through the dryer.

4.  Confirm that condensate is discharging from the drain 

valve by pressing the "TEST" button.

5.  Check drain valve timing.  See AUTOMATIC DRAIN VALVE 

section for drain valve adjustment procedure.

6.  Confirm that the inlet air temperature, pressure and 

airflow to the dryer meet the specified requirements (see 

Engineering Data section).

7.  Confirm that the condensate lines from the drain valve 

discharge into a collection tank or an environmentally-

approved disposal system.

The dryer is designed to run continuously. Let the dryer run 

even when the demand for compressed air is interrupted; 

the dryer will not freeze up.

SHUTDOWN

When the dryer must be shutdown for maintenance or other 

reasons, use the following procedure.
If electrical repairs must be made:
1.  Turn off the power switch.
2.  Disconnect the main power supply.
3.  Lock out and tag the power supply in accordance with 

OSHA requirements.

If mechanical repairs are to be made or service is performed, 

vent the internal pressure of the dryer to atmospheric 

pressure. Restart the dryer according to the start-up 

instructions.

  Disconnect power supply and depressurize 

dryer before servicing. Dismantling or working on any 

component of the compressed air system under pressure 

may cause equipment failure and serious personal injury.

MAINTENANCE

The dryers require little maintenance for satisfactory 

operation. Good dryer performance can be expected if the 

following routine maintenance steps are taken.

  Dismantling or working on any component 

of the compressed air system under pressure may cause 

equipment failure and serious personal injury.  Before 

dismantling any part of the dryer or compressed air system, 

completely vent the internal pressure to the atmosphere.

General

For continued good performance of your refrigerated dryer, 

all refrigeration system maintenance should be performed by 

a competent refrigeration mechanic.

NOTE:

 Before corrective maintenance is done during the 

warranty period, call your local distributor and proceed 

according to instructions. Refer to the warranty for limits of 

your coverage.

Daily Maintenance

Check the operation of the automatic drain valve at least 

once daily.  See the Field Service Guide for remedies to drain 

valve malfunctions.  See the AUTOMATIC DRAIN VALVE

 section 

for drain valve adjustment.

Summary of Contents for RNP Series

Page 1: ...F 39 F C OFF ON 33 1 C 4 3227498 Rev A AUGUST 2012 RNP SERIES REFRIGERATED COMPRESSED AIR DRYERS OPERATOR MANUAL RNP75 RNP100 RNP125 RNP150 RNP200 RNP250 RNP300 RNP400 RNP500 ...

Page 2: ...ations for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked packed and inspected before leaving our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a notation of this l...

Page 3: ...nnot tolerate undried air for short periods install a second dryer in the bypass line Compressed air systems commonly require filters to remove compressor oils particulates condensed liquids and other contaminants When an oil removal filter is used it should be installed downstream of the refrigerated dryer At this location the life of the replaceable filter element is prolonged since some of the ...

Page 4: ...that automatically discharges condensate from the dryer Drain valve operation is controlled by a drain valve timer The drain opening can be set from 0 5 seconds to 9 seconds The drain cycle can be set from 0 5 minutes to 9 minutes Models 75 through 150 have the timer mounted directly on the drain valve For models 200 through 500 drain valve adjustments are made on the Dryer System Monitor DSM Elec...

Page 5: ...n indicates low orange indicates medium red indicates high 5 Part of the graphic for the dew point temperature scale The thermometer indicates the high hot end of the scale 6 Six 6 LEDs that indicate dew point temperature according to the graphic scale above the LEDs The color of each LED matches the colored bars 7 Adjustment knob for the drain valve open time The values on the dial correspond to ...

Page 6: ...tem The dryer is designed to run continuously Let the dryer run even when the demand for compressed air is interrupted the dryer will not freeze up SHUTDOWN When the dryer must be shutdown for maintenance or other reasons use the following procedure If electrical repairs must be made 1 Turn off the power switch 2 Disconnect the main power supply 3 Lock out and tag the power supply in accordance wi...

Page 7: ...onnect the drain valve to the drain valve strainer 6 Remove screw and washer from front of the drain valve 7 Remove the power supply connector and gasket with the timer assembly if attached from the solenoid coil housing Do not damage or lose the gasket 8 Remove coil fixing nut and spring washer from top of solenoid coil housing 9 Lift solenoid coil housing off solenoid core in valve body 10 Unscr...

Page 8: ...tor operation Replace if necessary Ambient temperature too high Verify ambient temperature throughout day High pressure switch activated models 200 to 500 only Press manual reset button to switch to reset button Compressor overheated Turn dryer off Contact local distributor Compressor defective Turn dryer off Contact local distributor No condensate discharging from dryer Drain strainer clogged Cle...

Page 9: ... inlet temperature 100 psig inlet pressure 100 inlet relative humidity 100 F ambient temperature 60Hz Per CAGI ADF 100 b Refer to dryer data plate for refrigerant charge c Compressor capacity 35 F evaporating temperature 130 F condensing temperature MINIMUM MAXIMUM OPERATING CONDITIONS ALL MODELS Min Max Inlet Air Pressure compressed air at inlet to dryer 10 232 psig Min Max Inlet Air Temperature ...

Page 10: ...RUNNING LAMP R 2 5 CS CR 1 3 6 PTC STARTER F P S FAN MOTOR T ELECTRONIC AUTO DRAIN VALVE OVERLOAD PROTECTOR COMP 1PH S M C Figure 1a 75 scfm models 115V 1PH 60Hz 5 6 ON OFF SWITCH WITH RUNNING LAMP R 2 F P S M S C COMP 1PH OVERLOAD PROTECTOR PTC STARTER FAN MOTOR ELECTRONIC AUTO DRAIN VALVE T ...

Page 11: ...COMP 1 C P R b Potential Relay FAN MOTOR Overload protector OLP P R T F P S H P S FUSE FOR ELECTRO AUTO DRAIN VALVE SENSOR ELECTRO AUTO DRAIN VALVE FUSE U1 RL1 DSM SOL 21 21 24 3 F1 2A ON OFF SWITCH WITH RUNNING LAMP S R T 0V R 440V T 380V TR 150VA 115V 0V MC1 11 460V 3Ø 60Hz F P S 31 21 24 24 1 2 3 4 5 6 7 o o o o o o o R MC1 REF COMP With internal T P M FAN MOTOR With internal T P ...

Page 12: ...RYER REFRIGERANT COMPRESSOR CONDENSER FAN BLADES FAN MOTOR AIR FLOW CHILLER REF TO AIR HEAT EXCHANGER REHEATER AIR TO AIR HEAT EXCHANGER COMPRESSED AIR INLET COMPRESSED AIR OUTLET S MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER ELECTRONIC AUTO DRAIN VALVE WITH TIMER CAPILLARY TUBE HOT GAS BY PASS VALVE F P S ...

Page 13: ... CONDENSER FAN BLADES FAN MOTOR AIR FLOW CHILLER REF TO AIR HEAT EXCHANGER REHEATER AIR TO AIR HEAT EXCHANGER COMPRESSED AIR INLET COMPRESSED AIR OUTLET S MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER ELECTRONIC AUTO DRAIN VALVE HIGH PRESSURE SWITCH HOT GAS BY PASS VALVE CAPILLARY TUBE FAN PRESSURE SWITCH H P S F P S ...

Page 14: ...RNPJMK3 RNPJMK3 RNPJMK3 Item Description 200 scfm 250 scfm 300 scfm 400 scfm 500 scfm 1 Refrigerant Compressor 3161251 3093041 3137014 3090708 3161242 2 Condenser air cooled 3161255 3161255 3161256 3161256 3161245 3 Fan Blades 3041955 3041955 3041957 3041957 3041957 4 Fan Motor 5000011 5000011 5000011 5000011 5000011 5 Filter Dryer 1283273 1283273 1283369 1283369 1283369 6 Solenoid Valve Assembly ...

Page 15: ...15 ...

Page 16: ...facturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS N...

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