FScurtis RNP Series Operator'S Manual Download Page 3

Compressor

Oil Removal

Filter

Aftercooler

Automatic Drain

Dryer

Separator

Receiver

TYPICAL COMPRESSED AIR SYSTEM

INSTALLATION

Ambient Air Temperature

Locate the dryer indoors where the ambient air temperature 

will be between 45°F and 110°F. Intermittent operation at 

ambient temperatures up to 113°F will not damage the dryer 

but may result in a higher dew point or dryer shutdown 

due to high refrigerant discharge pressure (see Field Service 

Guide).

Do not operate air-cooled dryers at ambient air temperatures 

below 40°F. Such operation may result in low suction 

pressure, causing freeze-up.

Location and Clearance

Mount the dryer on a level base. If the base vibrates, bolt 

the unit down using vibration dampeners.  If the dryer is 

air-cooled, install it in a clean, well-ventilated area to reduce 

fouling of the condenser coils with dirt and dust.  Allow at 

least 24 inches clearance on the sides and the front of the 

dryer for cooling airflow and for service access.

System Arrangement

Liquid water in the inlet air will adversely affect the 

performance of the dryer. Install the dryer downstream of an 

aftercooler or separator so that the temperature of the dryer 

inlet air does not exceed 120°F and the inlet air does not 

contain any liquid water.

If the compressed airflow is relatively constant and does not 

exceed the dryer flow rating, it is recommended that the 

dryer be located downstream of the receiver tank.  If the 

nature of the application is such that the air demand regularly 

exceeds the dryer flow rating, it is recommended that the 

dryer be located upstream of the receiver.
For safety and convenience, install inlet and outlet shutoff 

valves and depressurization valves.  These valves allow the 

dryer to be isolated and depressurized for servicing.  Bypass 

piping may be installed around the dryer for uninterrupted 

airflow when the dryer is serviced.  If the compressed air 

operation cannot tolerate undried air for short periods, install 

a second dryer in the bypass line.

Compressed air systems commonly require filters to remove 

compressor oils, particulates, condensed liquids and other 

contaminants.  When an oil-removal filter is used, it should 

be installed downstream of the refrigerated dryer.  At 

this location, the life of the replaceable filter element is 

prolonged since some of the entrained oil is removed by the 

dryer and drained through the separator.

Piping and Connections

Piping must be furnished by the user unless otherwise 

specified. Connections and fittings must be rated for the 

maximum operating pressure given on the dryer data plate 

and must be in accordance with applicable codes. Support 

all piping; do not allow the weight of any piping to stress the 

dryer or filter connections. Inlet and outlet shutoff valves and 

a valved bypass valve are recommended. Piping should be at 

least the size of the inlet and outlet connections to minimize 

pressure drop in the air system. See Engineering Data section 

for dryer inlet and outlet connections.

Removing Condensate

Condensate must be drained from the dryer to prevent re-

entrainment.  The dryers are equipped with automatic drain 

valves and internal drain hoses up to the drain connections 

on the dryer cabinets.  The user must install a separate 

discharge line at the drain connection to carry off condensate 

to an environmentally approved condensate collection/

disposal system. Piping or copper tubing 1/2 inch or larger 

is recommended for condensate discharge lines.  Install the 

drain lines so that condensate can be seen as it drains.

Electrical Connections

The dryers are constructed according to NEMA Type 1 

electrical standards.  Field wiring must comply with local and 

national fire, safety and electrical codes.  Installation must 

be in accordance with the National Electrical Code.  Confirm 

that your line voltage is the same as the voltage listed on the 

dryer data plate.  Refer to Figure 1 for electrical schematics.

 Operation of dryers with improper line 

voltage constitutes abuse and could affect the dryer 

warranty.

Summary of Contents for RNP Series

Page 1: ...F 39 F C OFF ON 33 1 C 4 3227498 Rev A AUGUST 2012 RNP SERIES REFRIGERATED COMPRESSED AIR DRYERS OPERATOR MANUAL RNP75 RNP100 RNP125 RNP150 RNP200 RNP250 RNP300 RNP400 RNP500 ...

Page 2: ...ations for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked packed and inspected before leaving our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a notation of this l...

Page 3: ...nnot tolerate undried air for short periods install a second dryer in the bypass line Compressed air systems commonly require filters to remove compressor oils particulates condensed liquids and other contaminants When an oil removal filter is used it should be installed downstream of the refrigerated dryer At this location the life of the replaceable filter element is prolonged since some of the ...

Page 4: ...that automatically discharges condensate from the dryer Drain valve operation is controlled by a drain valve timer The drain opening can be set from 0 5 seconds to 9 seconds The drain cycle can be set from 0 5 minutes to 9 minutes Models 75 through 150 have the timer mounted directly on the drain valve For models 200 through 500 drain valve adjustments are made on the Dryer System Monitor DSM Elec...

Page 5: ...n indicates low orange indicates medium red indicates high 5 Part of the graphic for the dew point temperature scale The thermometer indicates the high hot end of the scale 6 Six 6 LEDs that indicate dew point temperature according to the graphic scale above the LEDs The color of each LED matches the colored bars 7 Adjustment knob for the drain valve open time The values on the dial correspond to ...

Page 6: ...tem The dryer is designed to run continuously Let the dryer run even when the demand for compressed air is interrupted the dryer will not freeze up SHUTDOWN When the dryer must be shutdown for maintenance or other reasons use the following procedure If electrical repairs must be made 1 Turn off the power switch 2 Disconnect the main power supply 3 Lock out and tag the power supply in accordance wi...

Page 7: ...onnect the drain valve to the drain valve strainer 6 Remove screw and washer from front of the drain valve 7 Remove the power supply connector and gasket with the timer assembly if attached from the solenoid coil housing Do not damage or lose the gasket 8 Remove coil fixing nut and spring washer from top of solenoid coil housing 9 Lift solenoid coil housing off solenoid core in valve body 10 Unscr...

Page 8: ...tor operation Replace if necessary Ambient temperature too high Verify ambient temperature throughout day High pressure switch activated models 200 to 500 only Press manual reset button to switch to reset button Compressor overheated Turn dryer off Contact local distributor Compressor defective Turn dryer off Contact local distributor No condensate discharging from dryer Drain strainer clogged Cle...

Page 9: ... inlet temperature 100 psig inlet pressure 100 inlet relative humidity 100 F ambient temperature 60Hz Per CAGI ADF 100 b Refer to dryer data plate for refrigerant charge c Compressor capacity 35 F evaporating temperature 130 F condensing temperature MINIMUM MAXIMUM OPERATING CONDITIONS ALL MODELS Min Max Inlet Air Pressure compressed air at inlet to dryer 10 232 psig Min Max Inlet Air Temperature ...

Page 10: ...RUNNING LAMP R 2 5 CS CR 1 3 6 PTC STARTER F P S FAN MOTOR T ELECTRONIC AUTO DRAIN VALVE OVERLOAD PROTECTOR COMP 1PH S M C Figure 1a 75 scfm models 115V 1PH 60Hz 5 6 ON OFF SWITCH WITH RUNNING LAMP R 2 F P S M S C COMP 1PH OVERLOAD PROTECTOR PTC STARTER FAN MOTOR ELECTRONIC AUTO DRAIN VALVE T ...

Page 11: ...COMP 1 C P R b Potential Relay FAN MOTOR Overload protector OLP P R T F P S H P S FUSE FOR ELECTRO AUTO DRAIN VALVE SENSOR ELECTRO AUTO DRAIN VALVE FUSE U1 RL1 DSM SOL 21 21 24 3 F1 2A ON OFF SWITCH WITH RUNNING LAMP S R T 0V R 440V T 380V TR 150VA 115V 0V MC1 11 460V 3Ø 60Hz F P S 31 21 24 24 1 2 3 4 5 6 7 o o o o o o o R MC1 REF COMP With internal T P M FAN MOTOR With internal T P ...

Page 12: ...RYER REFRIGERANT COMPRESSOR CONDENSER FAN BLADES FAN MOTOR AIR FLOW CHILLER REF TO AIR HEAT EXCHANGER REHEATER AIR TO AIR HEAT EXCHANGER COMPRESSED AIR INLET COMPRESSED AIR OUTLET S MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER ELECTRONIC AUTO DRAIN VALVE WITH TIMER CAPILLARY TUBE HOT GAS BY PASS VALVE F P S ...

Page 13: ... CONDENSER FAN BLADES FAN MOTOR AIR FLOW CHILLER REF TO AIR HEAT EXCHANGER REHEATER AIR TO AIR HEAT EXCHANGER COMPRESSED AIR INLET COMPRESSED AIR OUTLET S MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER ELECTRONIC AUTO DRAIN VALVE HIGH PRESSURE SWITCH HOT GAS BY PASS VALVE CAPILLARY TUBE FAN PRESSURE SWITCH H P S F P S ...

Page 14: ...RNPJMK3 RNPJMK3 RNPJMK3 Item Description 200 scfm 250 scfm 300 scfm 400 scfm 500 scfm 1 Refrigerant Compressor 3161251 3093041 3137014 3090708 3161242 2 Condenser air cooled 3161255 3161255 3161256 3161256 3161245 3 Fan Blades 3041955 3041955 3041957 3041957 3041957 4 Fan Motor 5000011 5000011 5000011 5000011 5000011 5 Filter Dryer 1283273 1283273 1283369 1283369 1283369 6 Solenoid Valve Assembly ...

Page 15: ...15 ...

Page 16: ...facturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS N...

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