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3.5  GAS CONNECTION 

 
The gas supply (service) line must be the same size or greater than the inlet line of the appliance.  
YSCFC24 Series gas fryers use a 3/4" NPT (Schedule 40) inlet; however, the gas supply lines must 
be sized to accommodate all the gas-fired equipment that may be connected to that supply. 
 
Consult your contractor, gas company or supplier, or other authorized agent for inspection and 
installation.  Sealant on all pipe joints must be resistant to LP gas. 

 

3.5.1  Manual Shut-off Valve 

 
The manual shut-off valve must be installed in the gas service line ahead of the appliance in the 
gas stream and in a position where it can be reached quickly in the event of an emergency. 

 

3.5.2  Gas Pressure Regulation 

 
All commercial cooking equipment must have a pressure regulator on the incoming service line for 
safe and efficient operation, since service pressure may fluctuate with local demand.  External 
regulators are not required on YSCFC24 Series gas fryers as the pilot safety control valve regulates 
gas pressure.  If the incoming pressure is in excess of 1/2" PSI (3.45 kPa), a step-down regulator 
will be required. 
 
Check burner manifold pressure with a manometer.  Natural gas units require 4

"

 W.C. gas pressure 

and propane (LP) units require 11

"

 W.C. gas pressure.  If a pressure regulator vent line is installed, 

it should be vented to the outside of the building in accordance with local codes, or ANSI Z223.1 (or 
current revision). 
 
Disconnect the fryer/individual shut-off valve from the main gas supply when pressure testing 
systems in excess of 1/2" PSI (3.45 kPa).  When pressure-testing systems equal to or less than 1/2" 
PSI (3.45 kPa), isolate the fryer by closing the manual control valve prior to testing.  

 

3.5.3  Gas Valve/Orifice Configuration 

 
YSCFC24 Series gas fryers can be connected to either natural or propane gas, depending on the 
configuration.  The safety control valve and orifices are installed at the factory for the appropriate 
gas.  If the gas valve and/or orifices require adjustment or conversion in the field, only authorized 
service personnel with proper test equipment should make the adjustments or conversion. 

 

3.5.4  Rigid Connections 

 
YSCFC24 Series gas fryers come as single units or in multi-unit batteries.  Inspect all installer-
supplied gas-intake pipe(s) for dirt, metal dust and other foreign material.  Use compressed air to 
clear foreign material from supply piping before installing into a service line.  Failure to do this can 
result in clogged orifices and gas valve damage when gas pressure is applied. 
 
All connections must be sealed with a joint compound suitable for LP gas, and all connections must 
be tested with a soapy solution before lighting any pilots.  

DO NOT USE AN OPEN FLAME TO 

CHECK FOR LEAKS!

  Detecting gas leaks with an open flame is not only dangerous, but will often 

miss small leaks that a soapy solution would detect. 
 

 

Summary of Contents for YSCFC24 Series

Page 1: ...Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 AUGUST 2007 PRINTED IN THE USA YSCFC24 Series Flatbottom Gas Fryers Installation Operation Manua...

Page 2: ...with the National Fuel Gas Code ANSI Z223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B149 2 or The latest edition of the National Electric Code N F P A 70...

Page 3: ...device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian...

Page 4: ...ALLATION OPERATION MANUAL TABLE OF CONTENTS Page 1 DESCRIPTION AND SPECIFICATIONS 1 1 2 PRE INSTALLATION 2 1 3 INSTALLATION INSTRUCTIONS 3 1 4 INITIAL STARTUP 4 1 5 DAILY OPERATION 5 1 6 PREVENTATIVE...

Page 5: ...s an automatic melt cycle which activates the main burner ON for 4 seconds then OFF for about 18 seconds and is activated automatically every time the frypot shortening temperature is less than 150 F...

Page 6: ...ers may order parts directly from their local Factory Authorized Service Center Call 1 800 551 8633 for the location of your nearest Factory Authorized Service Center Factory address and phone numbers...

Page 7: ...to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared b...

Page 8: ...on of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local c...

Page 9: ...gas fryers must be installed with the casters provided Locking casters should be installed on the front cook side of the fryer 2 3 STANDARDS Installation must be accomplished in accordance with all ap...

Page 10: ...an exhaust fan be provided in the wall above the unit as exhaust gas temperatures are in the vicinity of 450 F 600 F 232 343 C Exhaust hoods and air conditioning systems can produce slight air drafts...

Page 11: ...gainst any of the edges of the unit to adjust its position Lift fryer slightly and place it where it is to be installed Although all metal parts are deburred during manufacture accidents could occur i...

Page 12: ...ted to the outside of the building in accordance with local codes or ANSI Z223 1 or current revision Disconnect the fryer individual shut off valve from the main gas supply when pressure testing syste...

Page 13: ...provided to limit the movement of the appliances without depending on the connectors or associated piping 3 6 ELECTRICAL CONNECTIONS The wiring diagram is attached to the inside of the fryer door Wiri...

Page 14: ...r and lower back panels Fig 2 arrows of the cabinets to be joined Set the screws and back panels aside for later reassembly Place a rubber boot on the end of the filter unit s drainpipe 4 Position the...

Page 15: ...wall of the fryer and at the control box At the fryer back The bolts are located at the just inside the cabinet near the cabinet connection holes and at the top inside the connecting wall of the flue...

Page 16: ...aks After the filtration system check is complete discard the oil and filter paper if a filter screen is used thoroughly wash the assembly dry completely and return to the pan The frying system is rea...

Page 17: ...oapy water to remove remaining residue Rinse the frying utensils with a solution of vinegar and water 1 pint vinegar to 1 2 gallon of hot water to neutralize any soap residue then rinse with clean wat...

Page 18: ...R WHOLE BLOCKS OF SHORTENING ALL APPLICABLE WARRANTIES WILL BE VOIDED NOTE In KFC co branded locations do not use water for initial startup Use shortening or oil only Pilot Light or re light procedure...

Page 19: ...er calibration can be checked during this step NOTE In KFC co branded locations oil must be used in place of water for burner testing 2 Set the Thermatron dial to 200 F 93 C just below that of boiling...

Page 20: ...g The burners will cycle in melt cycle mode until approximately 145 F 63 C and then remain on until setpoint temperature is attained The green indicator light heat indicator will cycle on and off at s...

Page 21: ...r the shortening imparts a better flavor to the product and minimizes flavor transfer To ensure shortening quality filtering and daily maintenance should be performed according to company Operations M...

Page 22: ...ve filter pan lid 3 Place the filter leaf assembly in the bottom of the filter pan Ensure the pick up tube goes to the right side of the pan when viewed from front 4 Sprinkle the prescribed amount of...

Page 23: ...TER SYSTEM PARTICULARLY ASPECTS OF OIL FILTRATION DRAINING AND CLEANING OF THE FILTER The Flatbottom 24G Fryer System is equipped with the Under Fryer Filter UFF For optimum system performance do the...

Page 24: ...B The following tools are not required but are recommended to make filtering easier 1 Measuring Cup used to measure filter powder 2 Stainless Steel Crumb Scoop for removing debris C Always wear oil re...

Page 25: ...the frypot drain valve by moving the red drain handle down 4 Squeegee the frypot sides to remove any debris Use the clean out rod to clear the drain if necessary YSCFC24 filter handle locations Oil re...

Page 26: ...r 15 30 seconds to clear the oil return lines 9 Close the oil return handle to shut filter pump off NOTE If using solid shortening ensure the oil return lines are clear before turning off the pump mot...

Page 27: ...nd assembly procedures In the absence of cleaning and disassembly reassembly instructions shipped with the filter leaf use the following procedure 1 1 2 3 4 5 7 1 Filter Leaf Disassembly Assembly Gras...

Page 28: ...l with vat covers Turn the power switch off and turn the control knob on the pilot safety valve to OFF 5 8 1 Shutdown For Extended Periods 1 When shutting down for longer than overnight drain the shor...

Page 29: ...installed Refill pan and restart process Pump starts and abruptly stops y Reset thermal overload y Verify wiring harness is properly connected a damaged harness should be replaced by an FASC y Pump is...

Page 30: ...l exterior surfaces of the fryer cabinet DO NOT USE ABRASIVE CLEANSERS STEEL WOOL OR OTHER ABRASIVE MATERIAL TO CLEAN STAINLESS STEEL See Section 6 5 for stainless steel care Filter the oil and replac...

Page 31: ...good condition and free from oil migration build up and other debris Inspect component box wiring and ensure all connections are tight and all wiring is in good condition Ensure all safety features i...

Page 32: ...l return handle in the ON position Allow all cooking oil to return to the frypot indicated by bubbles in the cooking oil shortening Return the oil return handle to the OFF position The frypot should r...

Page 33: ...pilot burner Ensure the combination gas valve is in PILOT position and that gas is available at the control valve check quick disconnect and or gas line connections for proper connection Pilot burner...

Page 34: ...s discolored 1 Check Thermatron controller may be out of calibration Re calibrate in accordance with instructions in Section 7 4 2 Shortening of inferior quality or used too long Replace with quality...

Page 35: ...breaker Ensure that electricity is available to the fryer 2 Replace fuse If fuse continues to blow contact a Factory Authorized Service Center 3 If fryer does not function after resetting the reset sw...

Page 36: ...7 4 7 5 WIRING DIAGRAMS 7 5 1 YSCFC Wiring Diagram with filter...

Page 37: ...7 5 7 5 2 YSCFC Wiring Diagram non filter...

Page 38: ...7 6 7 5 3 YSCFC24 Filter Wiring...

Page 39: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SE...

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