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Y/KSCF/C/HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS 

CHAPTER 6:  PREVENTATIVE MAINTENANCE 

 

 

6-3 

6.3  Periodic/ Annual (cont.) 

 

Check filtration system integrity as follows:  

 

 

With the filter pan empty, place each oil return handle in the OPEN position, one at a time. 
Using rear flush oil return, verify that the pump activates and that bubbles appear in the oil of 
the associated frypot. Using over-the-top oil return, verify that the pump activates and that 
the faucet sputters. 
 

 

Close all oil return valves (i.e., place all oil return handles in the CLOSED position). Verify 
proper functioning of each oil return valve by activating the filter pump using the lever on 
one of the oil return handle microswitches. No air bubbles should be visible in any frypot and 
the over-the-top faucet should not sputter.  
 

 

Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to 
350°F (177°C) into the filter pan and close the frypot drain valve. Place the oil return handle 
in the OPEN position. Allow all oil to return to the frypot. The frypot should refill in no more 
than 2 minutes and 30 seconds. Move the oil return handle to the CLOSED position when the 
oil return lines are clear of oil (indicated by bubbles in the oil in the frypot or sputtering in 
the over-the-top faucet).  

 

To ensure good fryer health and a safe environment, the fryer should be checked and adjusted 
periodically by qualified service personnel as part of a regular kitchen maintenance program.

 

 
 
6.4  Stainless Steel 

 
All stainless steel fryer outer parts should be wiped regularly with hot, soapy water during the day 
and with a liquid cleaner designed for this material at the end of each day.   
 

 

Do not use steel wool, abrasive cloths, cleansers, or powders! 
 

 

Do not use a metal knife, spatula, or any other metal tool to scrape stainless steel!  Scratches 
are almost impossible to remove.  
 

 

If it is necessary to scrape the stainless steel to remove any encrusted materials, soak the area 
to loosen the material and use a wood or nylon scraper only.  

 

 

Summary of Contents for Y/KSCF/C/HC18G

Page 1: ...od Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 Price 10 00 APR 2011 8196329 Y KSCF C HC18G High Efficiency Cool Zone Series Gas Fr...

Page 2: ...e is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures N...

Page 3: ...ts a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be e...

Page 4: ...ryers INSTALLATION OPERATION MANUAL TABLE OF CONTENTS Page 1 INTRODUCTION 1 1 2 IMPORTANT INFORMATION 2 1 3 INSTALLATION INSTRUCTIONS 3 1 4 DAILY OPERATION 4 1 5 FILTRATION 5 1 6 PREVENTATIVE MAINTENA...

Page 5: ...ed Servicer Technician FAS Address Telephone Fax Model Number Serial Number Gas Type 1 2 Ordering Parts Customers may order parts directly from their local factory authorized servicer FAS If the telep...

Page 6: ...ea is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly...

Page 7: ...fied Installation Personnel Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have ha...

Page 8: ...ier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection NOTE Frymaster Does Not Assume Responsibilit...

Page 9: ...GER This appliance is equipped with a three prong grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle Do not cut re...

Page 10: ...ches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters C Installation Standards 1 U S installations must meet 2 Canadian instal...

Page 11: ...improper fryer operation 4 Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer 5 Never use the interior of the fryer cabinet fo...

Page 12: ...The floor where the fryers are installed must be level 2 With the fryer level in its final position install the restraints provided with the unit to limit its movement so that it does not depend on o...

Page 13: ...be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position DANGER Do not att...

Page 14: ...tallation If installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where it is to be installed B Relocating the Fryer...

Page 15: ...ttached to the topside of the base mounting plates at the factory to capture hex head screws as they are screwed in 5 Tighten the bolts to 50 in lbf 5 65 joules minimum torque 6 After legs and rear ri...

Page 16: ...s B If the floor is uneven or has a decided slope place the fryer on a smooth platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D Installing Optiona...

Page 17: ...service line must be the same size or greater than the fryer inlet line YSCFH18G gas fryers are equipped with a inch 22 mm male inlet The gas supply line must be sized to accommodate all gas fired eq...

Page 18: ...d compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve Manu...

Page 19: ...ess the regulator is out of adjustment or serious pressure fluctuations are observed C Only qualified service personnel should make adjustments to the regulators D Orifices The fryer can be ordered to...

Page 20: ...traints 4 If it is necessary to disconnect the restraint it must be reconnected after the fryer has been returned to its originally installed position WARNING Do not attach accessories to this fryer u...

Page 21: ...is appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 6 of this manual See below for gas...

Page 22: ...ode ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 Do not cut or remove the ground prong from the power cord plug Do not attempt to use this appliance in a power outage 3 8 Safety Switches A F...

Page 23: ...ty switch it deactivates the gas valve preventing burner ignition until the oil level extends above the heating tubes 3 High limit Reset Located in the right fryer cabinet under the control panel This...

Page 24: ...oil return handles in the center of the cabinet return oil through the over the top system Ensure the faucet is positioned over the emptied vat before running oil through the over the top return syst...

Page 25: ...injure the operator 3 10 Final Preparation 1 The Y KSCF C HC18G frypot shortening capacity is approximately 40 5 kg 90 lb 2 Ensure fryer power switches are OFF 3 Cooking Oil Fill the fryer to the bott...

Page 26: ...e computer will display drop NOTE For FAST equipped fryers see the Fast manual for operation instructions 7 After shortening reaches the setpoint temperature let the burners cycle at least four times...

Page 27: ...ening is used melt the shortening following procedures in Section 3 10 Final Preparation 2 A Pilot lighting procedures Standing Pilot a Turn off the manual shut off valve on the incoming service line...

Page 28: ...thermostat or controller controller controls the fryer after ignition WARNING In the event of prolonged power failure the ignition module will shut down and lock out the system Turn the unit power OF...

Page 29: ...t once daily or more frequently if cooking is heavy This assures the longest life possible for the shortening a better taste to the food being prepared and minimizes flavors being transferred from bat...

Page 30: ...egetable oil If using solid shortening always ensure the return lines are clear before turning off the filter pump Hang any flexible lines up to drain Solid shortening will solidify as it cools and cl...

Page 31: ...gear gloves Pull the filter pan out of the filter cabinet Remove cover 2 Remove crumb screen If crumbs are present in the crumb screen empty the screen into a fireproof container Thoroughly wash the s...

Page 32: ...clean the pan and all pan components as described for the crumb screen Step 2 7 Inspect the pickup tube and ensure vent hole is open and free of shortening debris 8 Replace filter screen and drape one...

Page 33: ...screen is cleaned throughout the workday 12 Return pan cover to the filter pan 13 Return filter pan to fryer cabinet ensuring that the two drainpipe extensions are directly over the opening in the fil...

Page 34: ...low oil to cool to 100 F 38 C before draining into a metal container stockpot or disposal unit DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow an...

Page 35: ...od Stir the oil with the L shaped Teflon brush to suspend debris prior to draining 3 Open the fryer drain valve by pushing the red handle under the frypot to be filtered to the right until it is compl...

Page 36: ...he frypot through rear ports which flush debris from the bottom of the frypot The two return valve handles in the center of the cabinet return oil through the top mounted faucet Ensure the faucet is o...

Page 37: ...or 15 30 seconds to ensure the oil return lines are clear of oil Over the top Oil Return Allow the faucet to sputter for 15 30 seconds to ensure the oil return lines are clear of oil 8 Turn off the fi...

Page 38: ...mb screen and empty debris into a fireproof container If possible wash all filter pan components in hot soapy water Rinse and dry thoroughly Section 5 2 Step 7 If not the filter pan should be thorough...

Page 39: ...a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to...

Page 40: ...re present and properly installed Verify that component box components e g computer controller transformers relays interface boards are in good condition and free of oil build up and other debris Insp...

Page 41: ...the filter pan and close the frypot drain valve Place the oil return handle in the OPEN position Allow all oil to return to the frypot The frypot should refill in no more than 2 minutes and 30 second...

Page 42: ...s taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in...

Page 43: ...power source 3 Disconnect fryer from power supply 4 A power surge or outage may have temporarily locked out controller If the fryer still fails to turn ON when the ON OFF button is pressed contact an...

Page 44: ...near the temperature sensing probe within 1 inch of the temperature probe and approximately 3 in 75 mm deep into the shortening see illustration Page 7 3 4 Press the KFC 1 SMS controller temperature...

Page 45: ...ration If the probe adjustment is correct the controller probe circuit may be faulty If probe adjustment is incorrect it will require adjustment 6 Contact your authorized service agent if any of the f...

Page 46: ...ILTER when ready to cook 6 If the KFC 1 SMS controller message DRAIN OPEN remains after Steps 1 4 contact an authorized service agent Possible malfunctions are a Drain microswitch may be faulty b Drai...

Page 47: ...ective Contact a FAS for service B Main burner flames are small and appear lazy shortening does not come up to temperature quickly Contact a FAS for service C Fryer will not reach setpoint temperature...

Page 48: ...paper and screen are clean and properly installed Refill pan and restart process Pump starts and abruptly stops Reset thermal overload Verify wiring harness is properly connected a damaged harness sh...

Page 49: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 8 7 4 Wiring Diagrams 7 4 1 FAST controller Non CE...

Page 50: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 9 7 4 2 FAST Controller CE...

Page 51: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 10 7 4 2 FAST Controller India...

Page 52: ...Y KSCF C HC18G HIGH EFFICIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 11 7 4 3 KFC 1 Controller...

Page 53: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 54: ...er L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support Fax 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6329 AP...

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