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FRYMASTER FPHD65 SERIES GAS FRYERS

CHAPTER 7: TROUBLESHOOTING

7-5

7.5 Wiring Diagram, Filter

Summary of Contents for FPD65 Series

Page 1: ...ds using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JUNE 22 8196445 Frymaster FPHD65 Series Gas Fryers Installation Operation Manual Please read all sections of this manual and retain for future reference FPD65 FPHD65 FPLHDC65 Series with Built In Filtration ...

Page 2: ... any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioe...

Page 3: ...ct with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped...

Page 4: ...N 2 1 2 1 Receiving and Unpacking Equipment 2 1 2 2 General 2 2 2 3 Principles of Operation 2 3 2 4 Rating Plate 2 3 2 5 Pre Installation 2 3 2 6 Air Supply and Ventilation 2 5 2 7 Equipment Installed at High Altitudes 2 5 3 INSTALLATION 3 1 3 1 Installing the Fryer 3 1 3 2 Gas Connections 3 4 3 3 Adjustments Adaptation to Different Gases 3 7 3 4 Electrical Connections 3 9 4 FRYER OPERATIONS 4 1 4...

Page 5: ...General 5 1 5 2 Filtration Preparation 5 1 5 3 Daily Filtration Operation 5 4 5 4 Operating the Filter 5 6 6 PREVENTATIVE MAINTENANCE 6 1 6 1 General 6 1 7 TROUBLESHOOTING 7 1 7 1 General 7 1 7 2 Pilot Burner Malfunction 7 2 7 3 Main Burner Malfunctions 7 2 7 4 Wiring Diagram Main 7 4 7 5 Wiring Diagram Filter 7 5 ...

Page 6: ... location of your nearest factory authorized servicer To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A devi...

Page 7: ... U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 5 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfun...

Page 8: ...le for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes C Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Frymaster Dean equipment and have been authorized by Frymaster Dean to perform ser...

Page 9: ... damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Frymaster Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Built in filtration cabinet Remove the filter...

Page 10: ... or regulations in force in the country in which the equipment is installed DANGER Building codes prohibit a fryer with its open tank of hot oil shortening from being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Receiving and Unpacking Equipment in Section 2 1 2 2 1 Product Description...

Page 11: ...as orifices DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate 2 5 Pre Installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 DANGER Do not connect this appliance to the gas supply before reviewing all informa...

Page 12: ...cm casters C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI Z83 11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E Pleasant Valley Road Don Mills ONT M3B 2R3 Cleveland OH 44131 National Electrical Code Canadian Electric Code c22 1 part 1 ANSI NFPA 70 Canadian ...

Page 13: ... drafts in the room D Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer E Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer F Adequate distance must be maintained from...

Page 14: ...crate fryers and remove the pallet supports Install ramps and slowly roll the fryer s off the pallets See Figure 1 2 Remove covers over openings in the cabinet to access the oil return and drain plumbing as well as safety drain wiring also in the rear opening 3 Remove the lower back from the two vat unit and to gain access to the oil return line 4 Remove the right side door from the larger unit wh...

Page 15: ...e Figure 6 13 With the fryers still clamped together mount joining brackets front and back See Figures 7 8 14 Attach the flue cap connecting bracket See Figures 7 8 15 Extend the boot from one drain manifold to the other tightening it with the attached clamp 16 Reattach the lower panel on the two vat unit 17 Attach the gas manifolds 18 Replace the door 19 Remove plastic covering the stainless pane...

Page 16: ...material in the burner and gas controls will cause improper and dangerous operation NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specif...

Page 17: ...nd suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service DANGER Dry fir...

Page 18: ...anifold gas pressures Natural gas units normally require 4 W C and propane units normally require 11 W C gas pressure 2 Double check the arrow forged into the bottom of the regulator body which shows gas flow direction It should point downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 If a vent line from the gas pressure regulator is used it sh...

Page 19: ...e restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer Clips are located on the back panel of the fryer for the attachment of restraints 3 If disconnection of the restraint is necessary this restraint must be reconnected after the fryer has been returned to its originally installed position J After hook up bleed the gas line of air to en...

Page 20: ...s please refer to the gas valve illustration on page 3 9 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved 3 3 2 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Sw...

Page 21: ...al Electrical Code ANSI NFPA 70 latest edition DANGER This fryer is equipped with three prong grounding plugs for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONGS ON THESE PLUGS The rating plate and wiring diagram are located inside the front door The fryer is equipped with a ...

Page 22: ...y and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs into the frypot are tight WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its ...

Page 23: ...alve then to the pilot and main burners The pilot is located high in the cabinet center at the base of the frypot WARNING Never use a match or taper to light pilot on this ignition system 1 Turn gas ON 2 Turn electric power ON with the appropriate rocker switch or controller computer 3 The ignition module will energize the pilot gas supply and the ignitor The ignitor spark will ignite the pilot ga...

Page 24: ...mperature and may cause injury to nearby personnel A Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot B Operating thermostat equipped fryers Set dial temperature controller to 225 F 107ºC just above that of boiling water C Filtration Boil Mode equipped fryers Turn fryer power switch to ON Press the fryer reset switch if applicable ...

Page 25: ...ly hold the entire contents of the frypot under the drain port to collect the water boil out solution Do not allow water or boil out solution to drain into the filter pan The filter pump is not designed for water operation and will be irreparably damaged see warning statement above J Close the drain add fresh water without boil out solution and wash all surfaces of the frypot Drain again K Refill ...

Page 26: ...l pieces and pack it below the heat tubes between the tubes and on top of the tubes leaving no air spaces around the tubes Do not disturb or bend the probe sensing bulbs C Press the computer on off switch to ON The burners will initially operate in the MELT CYCLE mode until the shortening reaches 180 F It will then automatically switch to normal operation D When the frypot is filled and the shorte...

Page 27: ...r systems can be special ordered with a filter leaf assembly which eliminates the need for filter paper Both types require the use of filter powder to enhance the filtration process Photos used in the procedural illustrations may differ from the filter unit that came with the frying system The following procedures apply to all fryers equipped with SUFF UFF filter systems Filter system design depen...

Page 28: ... wash the filter pan and all accessories in hot soapy water c and dry thoroughly 5 3 2Filter Unit Types FILTER PAPER AND HOLD DOWN RING Filter paper is held in place by a hold down ring Oil moves through the paper leaving behind impurities 1 Filter pan 2 Filter support grid 3 Filter paper 4 Hold down ring 5 Crumb screen 5 4 3 2 1 A filter unit which utilizes disposable filter paper to filter oil ...

Page 29: ...nit Types cont FILTER LEAF A filter leaf is a fine mesh screen which is reusable and takes the place of disposable paper Oil moves through the leaf leaving behind impurities 1 Filter pan 2 Filter leaf 3 Crumb Screen 4 Caster A filter unit which utilizes a filter leaf to filter the oil ...

Page 30: ...he paper covers the filter pan bottom and laps two inches onto the pan wall 3 Position the hold down ring on top of the filter paper Ensure the hold down ring seals around the support grid This prevents air from getting into the system Support grid properly placed in filter pan Ensure filter paper overlaps two inches on all sides and is evenly distributed under the hold down ring Hold down ring po...

Page 31: ...lter sheet Ensure the powder covers the filter paper evenly 5 Place the crumb screen in the filter pan Allow the crumb screen to rest on the top edges of the hold down ring 6 Return filter pan to cabinet Ensure the pickup tube is solidly connected to the fryer Sprinkle the proper amount of filter powder evenly over the paper Crumb screen properly placed ...

Page 32: ... damage the tubes or connectors in the pan 3 Remove the filter leaf by lifting up on the pickup tube and raising the filter leaf assembly gently out of the filter pan 4 Clean the filter leaf assembly crumb screen and pan with warm soapy water Thoroughly rinse and dry 5 When it is clean place the filter leaf carefully back into the filter pan Pull out on the handle to remove the filter pan Remove t...

Page 33: ...es 227g of filter powder on the filter leaf Ensure the powder covers the mesh evenly 7 Replace the crumb tray in the pan after filter powder application 8 Return the filter pan to the fryer cabinet Ensure the pickup tube is solidly connected Applying filter powder to filter leaf Crumb screen properly placed in filter pan ...

Page 34: ...operating temperature 350 F 177 C When filtering begins the filter motor engages and oil is drawn through filter paper or a filter leaf assembly and pumped back into the frypot through oil return plumbing or an optional filter wand The frypot s drain remains open during the filtering process allowing oil to filter through the frypot and back into the filter unit Allow the oil to cycle through this...

Page 35: ...ge sediment during filtration or oil change Clean out Rod design may vary used to dislodge heavy debris in the drain tube when needed Filter Powder Filter Paper not used in filter leaf equipped filter systems The following tools are not required but are recommended to make the filtering task easier Measuring Cup used to measure filter powder Stainless Steel Crumb Scoop for removing large debris fr...

Page 36: ...nless cooking oil is at operating temperature 350 F 177 C 1 Ensure the filter pan assembly is prepared as described in Section 6 2 1 Assembling the Filter and ensure fryer is turned off 2 Remove fry baskets from frypot and skim any large debris from the oil Use extreme caution as oil is at or near operating temperature 350 F 177 C 3 Remove the support grid from the frypot using the clean out rod S...

Page 37: ...e frypot into the filter pan Drain ONLY one frypot at a time The filter pan is designed to hold the contents of one frypot only 5 After all oil has drained from the frypot into the filter pan pull the yellow handle to open the oil return lines and activate the filter pump Leave the red handle in the open position Move the red drain valve handle into the open position Push the yellow handle to open...

Page 38: ...or approximately 5 minutes process known as polishing to remove suspended particles 8 After the filter cycle is complete close the drain valve push the red handle to the left until it stops and allow the fryer to refill see Step 4 above for additional reference Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate Use care not to disturb the pro...

Page 39: ...lter pump see Step 5 above for additional reference 10 If the oil level is low add oil until the level is at the top OIL LEVEL line DO NOT OVERFILL THE FYPOT This will cause oil to splash out of the frypot during cooking and may cause burns or damage 11 Replace the frypot grid using care not to splash hot oil Turn the fryer on Allow the oil to bubble for 10 15 seconds to ensure evacuation of all o...

Page 40: ... at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed fo...

Page 41: ...yer cabinet Ensure the hose is properly connected before proceeding 3 Open the blue handled Wand Disposal valve in the cabinet above the quick disconnect 4 Place the wand into the open frypot and activate the filter with the wand disposal switch rocker switch on the front of the cabinet DO NOT PROCEED UNLESS THE WAND IS INSIDE THE FRYPOT Hot oil can immediately flow from the wand when it is attach...

Page 42: ... Store the hose wand in its designated location 5 7 Complete Filtering 1 Refill the frypot by rotating the yellow handle to open the oil return valve and activate the filter pump 2 After the frypot refills allow the oil to bubble for 10 15 seconds to ensure evacuation of all oil from the oil return lines Rotate the yellow handle to close the oil return valve and stop the filter pump Filtration is ...

Page 43: ...ulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements for use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive materi...

Page 44: ...ansformers interface boards etc are in good condition and free from oil migration build up and other debris Inspect component box wiring and ensure all connections are tight and all wiring is in good condition Ensure all safety features i e drain safety switches reset switches etc are present and functioning properly Verify that frypot is in good condition and free of leaks Verify that frypot tube...

Page 45: ... shortening to return to the frypot indicated by bubbles in the cooking oil shortening Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer health and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 6 1 4 Stainle...

Page 46: ...blems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 7 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Factory Authorized S...

Page 47: ...alve and replace if defective B Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Factory Authorized Servicer Only Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 4 W C 10 mbar for natural gas and 11 W C 27 5 mbar for propane If not remove t...

Page 48: ...l not reach the temperature setting and or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs at high limit temperature 1 Defective temperature probe Call Factory Authorized Servicer ...

Page 49: ...FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 7 4 Wiring Diagram Main ...

Page 50: ...FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 5 7 5 Wiring Diagram Filter ...

Page 51: ...33 318 865 1711 WWW FRYMASTER COM EMAIL FRYSERVICE WELBILT COM 2022 Welbilt Inc except where explicitly stated otherwise All rights reserved Continuing product improvement may necessitate change of specifications without notice Part Number FRY_IOM_8196445 06 2022 ...

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