Frymaster FOOTPRINT H50 Service And Parts Manual Download

Page: 67 / 100

2-11

2.5

Drain, Filtration, and Oil Return System Components

2.5.1 Filtration System Components

Summary of Contents for FOOTPRINT H50

Page 1: ...Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JUNE 2009 www frymaster com Email service frymaster com 8196083 Pro H50 55 Series...

Page 2: ...basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos...

Page 3: ...prominent location This information can be obtained from the local gas company or gas supplier DANGER This product contains chemicals known to the state of California to cause cancer and or birth defe...

Page 4: ...7 1 Ignition Failure 1 23 1 7 2 Improper Burner Function 1 24 1 7 3 Improper Temperature Control 1 26 1 7 4 Computer Malfunctions 1 26 1 7 5 Filtration Malfunctions 1 27 1 7 6 Leakage 1 29 1 7 7 Bask...

Page 5: ...nents 2 15 2 5 4 Oil Return Handle Oil Disposal and Disposal Hose Components 2 17 2 5 5 Oil Disposal Wand Assembly 2 19 2 5 6 Assembly Wand Plumbing 2 19 2 5 7 Rear Flush Oil Return Components 2 20 2...

Page 6: ...t box located behind the control panel is connected to an ignitor assembly at the burner The ignition module performs four important functions it provides fuse protection for the 24 volt circuit provi...

Page 7: ...ne central point This standard interface board is also used in a number of fryer types besides the Pro Series K2 and K3 are double pole double throw dpdt relays that supply 24VAC to the ignition and g...

Page 8: ...ELAY MAIN GAS VALVE BASKET LIFT UP LT BL RELAY 12 VAC XFMR J2 PIN 14 TEMP PROBE J2 PIN 3 12 VAC XFMR NOT USED NOT USED J2 PIN 13 TEMP PROBE RT BL RELAY BASKET LIFT DN 24 VAC IN MAIN GAS VALVE RT BL RE...

Page 9: ...ne in each vat In this type of thermostat the probe resistance varies directly with the temperature That is as the temperature rises so does resistance at a rate of approximately 2 ohms for every 1 F...

Page 10: ...piece of binding wire 052 inch diameter through the tube to remove any obstruction 4 Remove the wire and blow through the tube to ensure it is clear 5 Reinstall the tube and bend it so that the openi...

Page 11: ...nt Gas Single Vat Dual Vat Natural Gas Lacq G20 under 20 mbar 7 7 Natural Gas Gronique G25 under 25 mbar 10 10 Natural Gas Gronique G25 under 20 mbar 10 10 Butane Propane G30 at 28 30 or 50 mbar 17 17...

Page 12: ...C wait at least one minute before checking the reading NOTE The closer the unit is to normal operating temperature the more accurate the reading will be 1 6 Replacing Fryer Components 1 6 1 Replacing...

Page 13: ...orking on the left frypot cut the wire tie on the wiring bundle and disconnect the main wiring harness 15 pin connector 10 Remove the component box mounting screws 11 Rotate the top of the component b...

Page 14: ...d terminals to facilitate reconnection 6 Remove the nuts at each corner of the interface board and carefully pull it from the studs far enough to allow the connector on the back of the board to be dis...

Page 15: ...ping its boot and gently pulling toward you 3 Remove the sheet metal screws securing the ignitor to the mounting plate and pull the ignitor from the fryer 4 Reverse the procedure to install the replac...

Page 16: ...rom entering it Spray degreaser or detergent on the blower wheel and the blower housing Allow it to soak for five minutes Rinse the wheel and housing with hot tap water then dry with a clean cloth Blo...

Page 17: ...age 1 6 and the burners display a bright red orange glow If a blue flame is observed or if there are dark spots on the burner face the air gas mixture requires adjustment Adjusting the Air Gas Mixture...

Page 18: ...ve and associated piping from the unit E Remove the fittings and associated piping from the failed valve and install them on the replacement valve using Loctite PST56765 or equivalent pipe thread seal...

Page 19: ...ot or remove the handle from the drain valve before proceeding further 1 Disconnect the unit from the electrical and gas supplies 2 Remove the combustion air blower by following the instructions in Se...

Page 20: ...ypots 13 Reverse steps 1 through 9 to reassemble the components 14 Fill the frypot with oil Turn the fryer on turn off or bypass the melt cycle and operate the unit for at least 10 minutes 15 Visually...

Page 21: ...ryer and the failed component can be removed and replaced 10 Position the new repaired motor and pump assembly beneath the fryer and reconnect the Power Shower flexline if applicable or the oil return...

Page 22: ...as enrichment tube at the ignitor end compression fitting Disconnect the ignition cables from the ignitors by grasping the boots and gently pulling toward you 10 Remove the two mounting screws on each...

Page 23: ...letely tearing down the frypot and installing new frypot insulation See the referenced illustrations for component identification To remove the old insulation and or upper burner rails use illustratio...

Page 24: ...1 19 Disassembling A Frypot Full vat Illustrated Spacers Spacer 10 2 3 4 5 6 7 8 1 11 9...

Page 25: ...o secure the flue assembly Do not tighten the retainer nuts at this point They should be finger tight only NOTE The flue edge will cover one to two inches of the lower insulation 20 Install the lower...

Page 26: ...etainers connect them together with two self tapping screws NOTE Full vat units have a two piece insulation retainer and two pieces of insulation Dual vat units have one piece components 30 Return to...

Page 27: ...1 22 Re assembling A Frypot Full vat Illustrated 6 5 4 1 2 7 8 9 1 3 10 11 12 13 14 18 20 19 17 16 15 24 23 21 22...

Page 28: ...time delay period and locks out When this happens the module sends 24 VAC through the interface board alarm circuit to the controller computer Analog controllers indicate ignition failure by illuminat...

Page 29: ...y and flames shooting out of the flue Popping indicates delayed ignition In this condition the main gas valve is opening but the burner is not immediately lighting When ignition does take place the ex...

Page 30: ...chen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Variations in the kitchen atmosphere are usually caused by air conditioning and or ven...

Page 31: ...is a programmable feature patented by Frymaster which increases or decreases the cook time countdown based on variations in the oil temperature from the set point The sensitivity for each product but...

Page 32: ...sted sensitivity settings 1 7 5 Filtration Malfunctions The majority of filtration problems arise from operator error One of the most common errors is placing the filter paper on the bottom of the fil...

Page 33: ...ure power to the pump motor is off before trying this 1 Disconnect power to the filter system 2 Remove the input plumbing from the pump 3 Use a screwdriver to manually turn the gears Turning the pump...

Page 34: ...section of drain tube connected to the drain valve is removed for any reason ensure that its rubber and clamps are in good condition and properly fitted around the drain tube when it is reinstalled Al...

Page 35: ...a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear Correct the problem by replacing the worn gear If the lift cycles correctly but...

Page 36: ...There is a connection problem on pins 2 or 10 on the 15 pin wiring harness If the fryer oil temperature is above 410 F 210 C the lights indicate a run away heating circuit 1 8 Troubleshooting Guides T...

Page 37: ...not present check the fuses If they are good the probable causes are failed ignition module s or a failed interface board Replace the questionable ignition module with one known to be good to isolate...

Page 38: ...ide V2S LED 5 GV J3 PIN 9 Jumper LED 3 24V 24V TRANSFORMER IGNITION MODULE PWR right side V1D LED 5 GV J3 PIN 9 J3 PIN 8 LED 4 PWR HIGH LIMIT SWITCH GAS VALVE High Voltage to Left Ignitor High Voltage...

Page 39: ...PIN 9 J3 PIN 9 RIGHT VAT J3 PIN 8 24 VOLT CIRCUIT With Interface Board 106 0386 and Two 807 3365 DV Ignition Modules LED 4 PWR High Voltage to Ignitor High Voltage to Ignitor DRAIN SAFETY SWITCH DRAI...

Page 40: ...ion 1 4 of this manual If the valve cannot be adjusted replace it b If outgoing gas pressure is correct the gas valve is okay 1 8 3 Troubleshooting the Temperature Probe Prior to checking for problems...

Page 41: ...4 188 95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191 100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193 105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196 110 11...

Page 42: ...8 5 4 3 1 J2 11 11 4 4 13 13 14 14 10 10 5 5 3 3 1 1 2 2 DUAL SPARK IGNITION MODULE ALARM TD VALVE GND BNR GND RIGHT IGNITOR M DRAIN SAFETY SWITCH 1 50 47K 1K 25V HV HV LEFT IGNITOR SENSING WIRE H50 5...

Page 43: ...5 3 3 1 1 2 2 GV RIGHT IGNITION MODULE ALARM TD VALVE GND BNR GND RIGHT IGNITOR LEFT IGNITION MODULE 25V ALARM TD VALVE GND LEFT IGNITOR S D M LINE VOLTAGE GND BNR DRAIN SAFETY SWITCH H50 55 SERIES FU...

Page 44: ...8 4 6 2 J1 L HEAT LED 2 K1 HEAT RELAY 12 V LED 6 L GV LED 1 L PWR V2 D ALARM 1 5 1 5 1 4 1 4 6 6 1 2 1 2 2 2 1 1 POWER ON OFF TROUBLE LEFT IGNITION MODULE 1 2 2 T M T M A A ON OFF SD HV 1K 47K 1 50 1...

Page 45: ...FT ALARM OUT DUAL VAT AD LEFT J3 PIN 6 COMPUTER COMPUTER J1 PIN 2 J3 PIN 2 J1 PIN 6 COMPUTER 12 11 10 9 8 7 6 5 4 3 2 1 V2D K3 C2 PIN 13 BL DOWN GAS VALVE J1 PROBE J2 PIN 14 K3 C2 PIN 10 BL UP C1 PIN...

Page 46: ...K4 GND GND PWR V1S ALR PWR V1D GND SOUND FV OR RIGHT DV HEAT BLOWER RELAY GV SENSE 2 ALARM GND VALVE GND 24VAC GND 24VAC SPARK 2 SPARK 1 GND BURNER VALVE ALARM SENSE 1 SENSE 2 ALARM GND VALVE GND 24V...

Page 47: ...1 42 1 11 2 Pro H50 55 Series Fryer Single Full vat 805 1675...

Page 48: ...1 43 1 11 3 Pro H50 55 Series Fryer Single Dual vat...

Page 49: ...1 44 1 11 4 Pro H50 55 Series Fryer Single CE...

Page 50: ...1 45 1 11 5 Pro H50 55 Series Fryer Single FAST ready...

Page 51: ...1 46 1 11 6 Transformer Filter Boxes 1 11 6 2 FPH150 155 Transformer Filter Box EXTRACTED FROM 8051377B 1 11 6 1 MPH150 155 Transformer Filter Box...

Page 52: ...1 47 1 11 6 3 FPPH 250 255 450 455 Transformer Filter Box 8051340C...

Page 53: ...1 48 1 11 6 4 FPPH 350 355 Transformer Filter Box...

Page 54: ...1 49 1 11 7 Modular Basket Lift 100 120V 1 2 4 3 5 6 12 7 8050518E...

Page 55: ...NC NC NO 1 2 3 4 NO NC 5 6 REFERENCES TO LEFT RIGHT ARE FROM THE REAR OF THE FRYER 8050946B LOWER SWITCH LOWER SWITCH UPPER SWITCH UPPER SWITCH NOT USED ON 208 220V BRN 1 RED 1 BRN 2 RED 2 101C 93C B...

Page 56: ...1 51 1 11 9 Wiring Diagrams Oil Return Disposal Oil Return Wand Wiring Japan Oil Return Disposal Wiring Sonic...

Page 57: ...Vat 826 0993SP Handle Kit Frypot Cover includes handle and screws 10 910 7443 Top Connecting Strip Frypot 823 1885 Top Connecting Strip Frypot Burger King 910 6650 Channel Top Connecting Strip 910 512...

Page 58: ...For 100 120V units each individual resistor 807 2661 may be replaced or the entire reistor assembly 806 8530SP may be replaced 3 For 208 250V units the entire resistor assembly 106 2771 must be replac...

Page 59: ...810 1012 Rod Modular Basket Lift 18 812 0442 Insulation Microswitch 19 813 0035 Bushing Bronze 640 ID 20 816 0033 Tie Wrap Screw Mount 21 900 5529 Gusset Modular Basket Lift Motor 22 901 8499 Chassis...

Page 60: ...2 4 2 3 Cabinetry 2 3 1 Backs Doors Flue Caps Sides and Top Caps 1 2 3 5 7 8 9 4 6 10 12 11 13 14 8 17 18 19 20 21 22 23 15 16 24...

Page 61: ...ap for 5 station fryer shown does not include Item 16 210 5549 Single Fryer use 823 4367 for BK w Buttons 106 3579 2 Station Fryer use 106 3545 for BK w Buttons 106 3537 3 Station Fryer use 106 3546 f...

Page 62: ...18 19 31 31 25 25 25 27 26 30 32 33 33 32 31 The 5 station cabinet illustrated is typical of all Pro Series H50 55 gas filter cabinets All base and framing components used in Pro Series H50 55 gas fi...

Page 63: ...ation 823 4691 Three Station 823 4693 Four Station 823 4694 Five Station 16 200 2213 Bracket Rear Bridge Support 17 200 0913 Bridge Filter Pump 18 200 6326 Gusset Left Rear Corner 19 200 7031 Gusset R...

Page 64: ...ated is typical of all Pro Series H50 55 gas non filter cabinets All base and framing components used in Pro Series H50 55 gas non filter cabinets are identified but not all components are used in eve...

Page 65: ...Component Box Support 10 200 6550 Post Cabinet Rear 11 200 1953 Brace Front Cabinet 12 200 6507 Support Cross Cabinet 13 810 1105 Magnet Door 14 Manifold Rear not present in single fryers 823 3223 Two...

Page 66: ...CE use 106 3500 for 8 second MC Non CE export units 4 Solid State Analog Controller controller knob is 810 0387 806 3008 106 3375 Dual vat Domestic U S use 106 3398 for Foodmaker units 806 3564 106 35...

Page 67: ...2 11 2 5 Drain Filtration and Oil Return System Components 2 5 1 Filtration System Components...

Page 68: ...end closed 823 4643 Full Vat Short open both ends 200 6473 Spreader Long open both ends no drain valve connection 200 6474 Spreader Short open both ends no drain valve connection 8 809 0247 Nut 8 32...

Page 69: ...2 13 2 5 2 Drain Valves and Associated Components...

Page 70: ...sembly 11 816 0135 O Ring Drain Valve 12 810 1018 Valve 1 25 inch Drain 13 806 8137 Bracket Assembly Drain Safety Switch 14 816 0220 Insulation Drain Safety Switch 15 807 2103 Microswitch Lever Activa...

Page 71: ...shown FPPH550 555 FV FV DV FV FV FPPH550 555 FV FV DV FV FV with Oil Disposal System Detail of Item 3 24 1 27 37 32 38 31 24 1 27 37 32 38 31 20 20 24 1 28 22 38 13 15 20 FMPH250 255 Dual Vat Spreade...

Page 72: ...10 1680 Flexline 6 50 inch 18 810 1055 Flexline 11 50 inch 19 810 1057 Flexline 13 00 inch 20 810 1400 Flexline 21 00 inch 21 910 0889 Bracket Oil Discharge Plumbing 22 813 0304 Bushing 1 2 inch to 1...

Page 73: ...2 3 10 6 5 11 13 15 20 16 4 5 6 21 12 14 13 806 9330SP 36 35 34 39 38 40 25 24 33 32 42 41 27 31 Detail of Item 27 28 10 2 30 29 3 1 22 23 26 These components are part of Item 30 33 32 37 Right Handle...

Page 74: ...Rod Oil Return Linkage use in alternate configurations see example page 2 17 22 806 9178SP Hose Assembly Oil Discharge Items 23 26 23 810 1434 Hose Assembly 66 inch Oil 24 813 0165 Elbow 1 2 inch X 9...

Page 75: ...pan Wand 1 807 2103 Switch CE Micro 2 826 1366 Nut 4 40 Pkg of 25 3 826 1359 Screw 4 40 x Pkg of 25 4 810 0278 Valve inch Ball 5 810 0487 Coupling Male 6 813 0003 Tee x x 7 813 0002 Nipple x Close NPT...

Page 76: ...ents except for Items 4 and 5 are the same for Right and Left Oil Return Valve Assemblies Nut furnished with Item 8 15 19 11 10 2 3 12 4 5 6 7 8 6 18 16 17 13 14 22 23 24 20 22 9 4 Front Filter Handle...

Page 77: ...inch NPT Male 9a 810 2786 Adaptor inch Flare x inch NPT 10 807 2484 Valve inch NPT Solenoid Vent 11 Manifold Rear Flush Oil Return 810 2890 Two Station Fryer 810 2891 Three Station Fryer 810 2892 Fou...

Page 78: ...al 2 1 3 4 ITEM PART COMPONENT 806 4442SP Power Shower Assembly Full vat Complete 806 4476SP Power Shower Assembly Dual vat Complete 1 814 0001 Grip Handle 2 809 0415 Screw Cleanout 3 826 1390 Seal Ga...

Page 79: ...2 23 2 6 Electronics and Electrical Components for Controllers Page 2 10 2 6 1 Component Boxes...

Page 80: ...DC Latch Heat See NOTE 1 18 807 0834 Relay SPDT 15A 12VDC Basket Lift See NOTE 2 19 809 0441 Screw 8 X 1 1 2 inch Hex Washer Head 20 809 0354 Screw 4 40 X 3 4 inch Slotted Round Head 21 809 0098 Screw...

Page 81: ...25 13 30 2 34 3 30 17 30 11 27 23 14 20 30 A B C 5 8 15 9 6 7 20 30 13 30 20 30 20 30 35 33 32 31 26 30 17 30 11 18 22 25 28 24 14 D 1 4 15 19 30 19 30 18 22 25 27 23 14 30 11 13 30 2 34 3 30 16 E 13...

Page 82: ...0012 Relay 18 Amp 1 3 HP 24V Coil 14 807 0070 Terminal Ground Lug 15 807 0155 Connector 9 Pin Male 16 807 0680 Transformer 208 240V 24VAC 50 60Hz 20VA 17 807 0800 Transformer 100 120V 24VAC 50 60Hz 5...

Page 83: ...2 27 2 6 3 High Limit Thermostat and Temperature Probe ITEM PART COMPONENT 1 826 1177 High Limit Thermostat 425 F 218 C 2 806 4206 Temperature Probe 3 210 0681 Probe Guard...

Page 84: ...29 21 40 7 16 13 14 17 35 18 33 15 22 36 11 25 30 37 23 26 8 5 12 31 6 39 9 20 4 24 32 13 34 17 40 7 21 27 19 2 All insulation and gaskets can be ordered in a single kit P N 826 0929 Kit 826 0931 cont...

Page 85: ...SP Glass Burner Sight 23 816 0057 Gasket Plenum 24 816 0560 Insulation Full vat Upper Front 25 816 0561 Insulation Left or Right Outer Front 26 823 0969 Plenum Full vat 27 823 1777 Side and Rail Left...

Page 86: ...2 30 2 7 2 Dual Vat Frypot Components...

Page 87: ...de 22 814 0048SP Glass Burner Sight 23 816 0057 Gasket Plenum 24 816 0558 Insulation Dual vat Lower Front 25 816 0559 Insulation Dual vat Upper Front 26 823 0970 Plenum Dual vat 27 823 2822 Side and R...

Page 88: ...of PRO Series Fryer Gas Manifolds Each manifold is assembled from standard 1 2 3 4 and 1 inch NPT black iron pipe nipples elbows tees plugs and unions which may be locally aquired 3 4 5 Use the univer...

Page 89: ...4 M Japan only 810 0386 2 10 mm Propane Butane 0 4999 Ft 0 1524 M 810 0413 2 16 mm Propane Butane G30 G31 5000 6999 Ft 1525 2133 M 812 1028 2 20 mm Propane Butane G30 G31 7000 10 999 Ft 2134 3352 M 81...

Page 90: ...4 6 7 8 9 10 11 12 13 14 15 13 22 16 18 17 19 20 21 10 11 23 NOTE The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether...

Page 91: ...11 813 0304 Bushing 1 2 inch NPT to 1 4 inch NPT Flush Reducing 12 813 0405 Nipple 1 8 inch NPT X 2 inch 13 813 0378 Fitting 1 8 inch NPT Cross 14 813 0340 Adapter 1 8 inch NPT to 1 8 inch Tube 15 81...

Page 92: ...er Box Lower 9 Pin Plug to 807 2000 2001 C2 Connector 807 2000 Cable 810 1062 C2 Connector to Component Box units w Basket Lift 2 807 2001 Cable 810 1062 C2 Connector to Component Box units w o Basket...

Page 93: ...n CE Export Main Wiring Harness 807 2168 CE Main Wiring Harness 807 4014 U S and Non CE Export Main Wiring Harness Used on 3 or 5 Station Fryers 2 3 Power Cords 1 ITEM PART COMPONENT 1 807 1696 Power...

Page 94: ...emale 3 807 0156 9 Pin Female 4 807 0159 12 Pin Female 5 807 0875 15 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826...

Page 95: ...ro Filter includes Items 1 2 3 and 4 1 823 2751 Pan Assembly Filter 2 810 3537 Screen Sana Grid 3 810 1406 Ring Filter Paper Hold Down Ring 4 810 2805 Caster 2 for Filter Pan 816 0596 O Ring two requi...

Page 96: ...al vat Oil Return 7 809 0157 Set Screw 1 16 Socket Oil Return Handle 8 807 2104 Microswitch Micro roller and Lever 9 902 2348 Cover Safety Switch 10 816 0220 Insulation Switch 11 810 1669 Adapter Fema...

Page 97: ...3 3 3 3 Single H50 55 Component Boxes...

Page 98: ...ay Latch Valve 11 807 3969 Relay 5A 24VDC 12 807 0834 Relay Basket Lift 15A 12V 13 810 1164 Block 1 Piece Screwless Terminal 14 816 0217 Paper CE Single Terminal Black Insulating Not illustrated NOTE...

Page 99: ...mall 4 900 2708 Cover Transformer Box 5 806 6164 Harness Assembly Domestic 6 106 6056 Harness Assembly FAST 7 806 6637 Harness Assembly CE 8 807 2176 Transformer V F Dual Voltage 100 120V 9 807 1999 T...

Page 100: ...er L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6083 JU...

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