Frost Fighter IDH200QR LP/NG Installation, Operation & Maintenance Instructions Manual Download

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HOOD BRACKET 21102

FAN HOUSING 21175

DETAIL A

21108 HOOD & HANDLE

21020 INLET CONE ASSY.

21000 FAN ASSY.

21022 CAPACITOR 250v 80uF

BG21223QR BURNER ASSY.

B20252 BURNER MOUNT FLANGE

21175 FAN HOUSING ASSY.

21102 HOOD BRACKETS

21021 BURNER MOUNT GASKET

20252 BURNER MOUNT TUBE

21021 BURNER MOUNT GASKET

21200 SS HEAT EXCHANGER ASSY.

21206 VENT COVER SEAL PLATE & GASKET

21204A TOP HEAT EXCHANGER COVER

21004A FRONT OUTLET CONE

21013 FRONT HANDLE HINGES

21106 FRONT HANDLE

21055 HANDLE LOCK BARREL BOLT (NOT SHOWN)

21125B FRONT COVER -BLUE (GAS)

48110B LIMIT SWITCH 200°F

21122 LIMIT SWITCH MOUNT

21030 LIMIT SWITCH FEELER

SEE DETAIL A

35005 GASKET

21010 CONTROL BOX

21011 CONTROL BOX COVER

21011A CONTROL BOX COVER WITH ALL

COMPONENTS

507696EF COVER PLATE DECAL

AXLE – PART OF ASSY. 21125

20125B CART ASSY. – BLUE (GAS)

21007 PNEUMATIC WHEEL

21124B ACCESS COVER – BLUE (GAS)

740001 15A BREAKER

60164 THERMOSTAT PLUG

48005 LIGHT – RED 120V

48006A LIGHT – GREEN 24V

70007 TOGGLE SWITCH – MAN/OFF/THERM.

48160 TOGGLE SWITCH – FAN ON/AUTO

21053 FAN SEQUENCER 24VAC – NOT SHOWN

48163MC POWER CORD – NOT SHOWN

BOTTOM – PART OF ASSY. 21175

GAS MANIFOLD ASSY.

SEE MANUAL FOR PARTS LISTING

21050 LIMIT SWITCH 220°F MAN. RESET

21031 MAN. RESET LIMIT SWITCH FEELER

48112C SWITCH COVER END PLATE (NO HOLE) 48112B SWITCH COVER END PLATE (W/ HOLE)

48112 SWITCH COVER 6”

21133 LIFTING BAIL – NOT SHOWN

IDH200QR LP/NG EXPLODED VIEW - PARTS

21123 TANK ACCESS COVER – BLUE (GAS)

Summary of Contents for IDH200QR LP/NG

Page 1: ...uctions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC 100 1500 NOTRE DAME AVE WINNIPEG MANITOBA CANADA R3E 0P9 TEL 204 775 8252 FAX 204 783 6794 FROST FROST WWW FROST FIGHTER COM TOLL FREE 1 888 792 0374 INDIRECT FIRED SPACE HEATERS VER 1 3 3 SEPT 2018 ...

Page 2: ...lfunction or inadequate air circulation 5 There is no evidence that the unit has been subject to tampering or deliberate destruction 6 The heat exchanger shows no signs of an implosion or explosion No representative of nor any of its distributors or dealers is authorized to Frost Fighter Inc assume for any other obligations or liability in connection with this product Frost Fighter Inc no alter th...

Page 3: ... AIR CFM APPROVAL AGENCY DRY WEIGHT IDH200QR LP NG 0 000 17 BTU HR 14 IN 1 2 LBS 3 4 NG 1 9 LP 6 in 115V 15A 1500 209 LBS 95 KG 100 feet 12 outlet ducting w 0 feet 12 inlet ducting 75 feet 12 outlet ducting w 25 feet 12 inlet ducting 50 feet 12 outlet ducting w 50 feet 12 inlet ducting 85 X 45 A FORAPPLICATIONSABOVE0 DegreesC 32DegreesF Setmanifoldpressureto 3 4 w c NG or 1 9 LP FORAPPLICATIONSBEL...

Page 4: ...4 52 22 36 5 DIMENSION OF THE IDH200QR OIL AND OF THE IDH200QR LPNG HEATERS ...

Page 5: ...RER WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIAL PAPER AND OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE SOLVENTS PAINT THINNER ACETONE DUST PARTICLES AND OR UNKNOWN CHEMICALS WARNING THIS PRODU...

Page 6: ...pe ELECTRICAL NOTES 1 All electrical connections and grounding shall be in compliance with the National Electrical Code and or the Canadian Electrical Code CSA Standard C22 1 98 2 WARNING Electrical grounding instructions This appliance is equipped with a three prong grounding plug for your added protection against electrical shock hazard and should be plugged directly into a properly grounded thr...

Page 7: ... terminate in a vertical section at least two feet long Horizontal runs should have rise ratio of 1 in 10 away from the heater The chimney should have 02 W C draft to ensure safe operation of the unit Where down drafts are liable to occur a vent cap should be used All venting Should correspond with the CSA B149 standard or local codes CANADA NFPA 54 US 2 FT MIN 2 FT MIN FLUE WITH VERTICAL RUN FLUE...

Page 8: ...ilated areas without a flue pipe connected to the unit 6 Do not operate the unit in close proximity to combustible surfaces and materials 7 The cylinder supply system must be arranged to provide for vapor withdrawil from the operation cylinder 8 Propane tank size should be minimum 100 lbs 90 liters OIL 1 The recommendations of local authorities having jurisdiction must be followed For recommended ...

Page 9: ...le MOTORS No lubrication is necessary since the bearings are the sealed type Clean motor of existing dust or dirt FUEL SYSTEM Periodically remove fuel tank drain plug and clean tank Do not store unit containing furnace oil for long periods The quality of fuel oil will affect light off at low ambient temperatures 1 fuel oil or kerosene are recommended for temperatures below 10 C o 8 F o see page 7 ...

Page 10: ...uel used Colder ambient conditions may require less air while altitude increases will require more air ADJUST AIR AS NECESSARY TO OBTAIN CLEAN COMBUSTION AND CONSISTANT LIGHTOFF Use Combustion Analyzer or Smoke Tester Due to the increased density of 2 oil at colder temperatures kerosene fuel must be used or the oil nozzle change as follows at temperatures below 8 F 10 C Model IDH200 QR OIL COMBUST...

Page 11: ...tion excessive amounts of smoke will be present until all excess il has been burnt from the heat exchanger o 4 When the unit has stabilized and the burner set up to operate properly shut off the switch Let the fan cool down the chamber and stop IF UNIT STILL DOES NOT START REFER TO THE TROUBLE SHOOTING GUIDE PAGE 13 CAUTION 1 Do not start heater when excess oil has accumulated in chamber 2 Do not ...

Page 12: ...corn nut Tighten the hex head screw to secure the head adjusting plate to the burner chassis Then tighten the splined nut and attach the oil connector tube 3 Recheck the Z dimension periodically when servicing to ensure the escutcheon plate has not been moved You will need to reset the Z dimension if you replace the air tube or nozzle line assembly Figure 5 V1 Head V1 Adjusting Plate Setting AFG w...

Page 13: ...ton is held Enables Pump Priming After the reset button has been held for 15 seconds the button can then be clicked during the next ignition sequence to enter Pump Prime mode Priming not req d for 2 line systems Run igniter is shut off No action Motor Off Delay Standby No action Pump Prime No action Exit Pump Prime mode and return to Standby Light Color On Continuously Flashing Red Restricted Hard...

Page 14: ...while the burner is firing the control shuts down the burner enters a 60 second recycle delay and repeats the ignition sequence The control will continue to Recycle each time the flame is lost until it reaches a pre set time allotment The control will then go into Hard Lockout instead of recycle This feature prevents excessive accumulation of oil in the appliance firing chamber Motor Off Delay If ...

Page 15: ...eplace primary control if light still on 2 Burner motor starts but unit will not fire a Check for power on blue wire on primary control going to ignitor If no power there replace primary control If powered go to b b Remove electrode assembly and check isolators for cracks or chips in the porcelain Make sure electrode setting is proper For electrode adjustments please turn to page Clean assembly if...

Page 16: ...re is properly set e Change nozzle f Check fuel filter replace if necessary g Ensure ck draft or wind is not blowing out flame add 3 sta 6 Main fan will not come on unit shuts down on high limit a Check temperature feeler make sure it is in properly b Jumper out fan switch to test motor If you have voltage to motor and still does not start replace motor Check line voltage to ensure proper voltage ...

Page 17: ...90 Gas Power Burner Control Genisys 7590 Gas Controller Com Port COM 1 Thermostat Terminals Status Reset LED Button Flame LED MV LED 1 4 Terminal Connections 6 6 Pin 24 V Connect Flame Sense Air Pressure Switch ...

Page 18: ...FLAME MV STATUS Status MV LEDs On Run FLAME MV STATUS Status MV Flame LEDs On End Call for Heat FLAME MV STATUS LEDs Off Timers Timings Pre purge Timer 1 240 Seconds Ignition Trial Timer 4 15 Seconds Flame Check On On On On On Motor Blower Blower Starts On On On Off Air Switch Check On Air Switch Closes On On On Igniter On Off Off Gas Valve On On Off switch fails to close during the specified peri...

Page 19: ...n run mode and will continue in run mode until call for heat ends Table 4 Additional LED Diagnostic Help LED LED STATE CONTROL STATE FLAME MV STATUS Status LED is flashing quickly 3 times per second Control is in lockout no retry follow reset steps under troubleshooting box If the red Status LED is flashing quickly FLAME MV STATUS Status LED is flashing slowly once per second and burner motor is o...

Page 20: ... switch to open If motor is on waiting for air pressure switch to close If switch fails to open or close within a specified time control will lockout If switch opens and closes properly control will move to pre purge FLAME MV STATUS If the red Status LED is flashing quickly 3 times per sec Control is in Lockout with Limited or No Retry Check the air pressure switch If the air pressure switch is st...

Page 21: ...V STATUS If the red Status LED and green MV LED are on continuously Call for heat is active Control is powered Igniter should be energized and sparking at the burner head gas valve should be open motor should be running If no sparking at the burner follow the troubleshooting sequence FLAME MV STATUS If the Status and MV LEDs are on continuously and the Flame LED is flashing The flame signal is wea...

Page 22: ...easure the voltage between male Igniter and L2 terminals Voltage should be 120 Vac If no voltage replace control If voltage between Igniter and L2 terminals is 120 volts and all connections to igniter electrode and ground are good replace igniter See instructions in troubleshooting box If the red Status LED is off If red Status LED is flashing slowly 1 time per second and the motor is running cont...

Page 23: ...e the control module Check gas supply for any leaks using a soap and water solution or electronic detection Measure gas pressure for low input pressure Pressure must match gas input pressure listed on rating plate High gas pressure can damage gas valves If gas pressure exeeding the rating of the valve is measured the pressure must be adjusted and the gas valve should be replaced Adjust gas pressur...

Page 24: ...djust flame rod or electrode if needed Restore power if flame is still not being proven replace the control Is the yellow Flame LED on Normal run mode Note If Flame LED is flashing slowly follow these same steps to improve flame signal strength and reliability When the burner lights successfully turn the thermostat or controller off to end the call for heat The burner should go out quickly All LED...

Page 25: ...1106 FRONT HANDLE 21055 HANDLE LOCK BARREL BOLT NOT SHOWN 21125A FRONT COVER RED OIL BOTTOM PART OF ASSY 21175 48110B LIMIT SWITCH 190 F 200 F 21122 LIMIT SWITCH MOUNT 21030 LIMIT SWITCH FEELER SEE DETAIL A 35005 GASKET 35005 GASKET 21010 CONTROL BOX 21011 CONTROL BOX COVER 21011B CONTROL BOX COVER WITH COMPONENTS 507696EF COVER PLATE DECAL AXLE PART OF ASSY 21125 21125 CART ASSY RED OIL 21007 PNE...

Page 26: ... 1 21022 OIL NOZZLE 85 GPH X 45 A 1 21054 FAN SEQUENCER SWITCH 120VAC 1 21126 FUEL TANK 18 GAL 1 48147 FUEL GAUGE CAP 1 48128F FUEL PICK UP TUBE ASSEMBLY 1 48130E FUEL HOSE SUCTION GREY 1 48130F FUEL HOSE RETURN BLACK 1 48164 FUEL FILTER COMPLETE 1 48133 FUEL FILTER BRACKET 1 21206 VENT COVER SEAL PLATE 1 21010 ELECTRICAL BOX 1 21011 ELECTRICAL BOX COVER PLATE 1 21011B COMPLETE ELEC BOX COVER W CO...

Page 27: ...A 35005 GASKET 35005 GASKET 21010 CONTROL BOX 21011 CONTROL BOX COVER 21011A CONTROL BOX COVER WITH ALL COMPONENTS 507696EF COVER PLATE DECAL AXLE PART OF ASSY 21125 20125B CART ASSY BLUE GAS 21007 PNEUMATIC WHEEL 21007 PNEUMATIC WHEEL 21124B ACCESS COVER BLUE GAS 740001 15A BREAKER 60164 THERMOSTAT PLUG 48005 LIGHT RED 120V 48006A LIGHT GREEN 24V 70007 TOGGLE SWITCH MAN OFF THERM 48160 TOGGLE SWI...

Page 28: ... 21030 HIGH LIMIT FEELER 1 21053 FAN SEQUENCER SWITCH 24VAC 1 21050 MAN RESET HIGH LIMIT SWITCH 220 F 1 21031 MAN LIMIT FEELER 1 48112 LIMIT SWITCH COVER 6 1 48112B LIMIT SWITCH COVER END PLATE W HOLE 1 48112C LIMIT SWITCH COVER END PLATE W O HOLE 1 GAS MANIFOLD ASSEMBLY SEE DIAGRAM FOR PARTS 1 21206 VENT COVER SEAL PLATE 1 21010 ELECTRICAL BOX 1 21011 ELECTRICAL BOX COVER PLATE 1 21011A COMPLETE ...

Page 29: ... LONG 50274 MAXITROL RV53 REGULATOR 887014B 3 4 x 1 1 2 NIPPLE 881720 3 4 x 90 ELBOW 887014B 3 4 x 1 1 2 NIPPLE 887014B 3 4 x 1 1 2 NIPPLE 20129 3 4 CHANGEOVER VALVE 0 261 881821 3 4 x 2 NIPPLE 887014B 3 4 x 1 1 2 NIPPLE 887014B 3 4 x 1 1 2 NIPPLE 887014B 3 4 x 1 1 2 NIPPLE 881720 3 4 x 90 ELBOW 887014B 3 4 x 1 1 2 NIPPLE 881779 3 4 UNION 21157 MANIFOLD ASSEMBLY COMPLETE IDH200LPNG QR ...

Page 30: ...BG 21009 ELECTRICAL BOX 5 48152 COPPER LINE 15 50147 GENISYS CNTRL 6 B48267 SPLINED NUT 16 B20138 IGNITOR 7 B20263 HEAD ADJ PLATE 17 B48154 CAD CELL 8 SEE INSET 18 BURNER FLANGE 9 B20264 HOLE PLUG 19 B20265 AIR TUBE 10 B20183 COUPLING 9 10 11 12 14 13 15 16 8 17 18 19 Item Part Description A HEAD ASSEMBLY B B20262 ELEC INSULATOR KIT C B30268A ELECTRODE ASSEMBLY B48266 IDH20 0QR OIL BURNE R PARTS C...

Page 31: ... 21013 NAT GAS ORIFICE IDH200 5 AIR PROVING SWITCH 16 BG 21014 O RING 6 SHUTTER 17 BG 21015 ASSEMBLY PIPE NIPPLE 7 AIR BAND 18 BG 21016 COMBINATION GAS VALVE 8 AIR BAFFLE 19 BG 21017 GAS GUN ASSY FG4 9 BG 21009 ELECTRICAL BOX 20 BG 21018 ELECTRODE IGN LEAD 10 B20142 AIR GUIDE 21 BG 21019 NOZZLE FOR CG4 GAS 11 BG 21010 BLOWER WHEEL FOR CG4 22 BG 21020 FLAME ROD WIRE ASSY BG 21004 BG 21005 BG 21006 ...

Page 32: ...8110B AUTO RESET HIGH LIMIT L200 40F LIMITS FAN SWITCHES AND TEMPERATURE FEELERS 21030 TEMP FEELER FOR AUTO RESET HIGH LIMIT OIL AND LP NG MODELS 21050 21005 MANUAL HIGH LIMIT 200 F LP NG MODELS ONLY 21031 TEMP FEELER FOR MAN RESET HIGH LIMIT LP NG MODELS ONLY OIL AND LP NG MODELS ...

Page 33: ...26 LIMIT L2 VLV VALVE L2 MOTOR L2 MTR L2 IGN IGNITER CAD CELL MOTOR IGNITER L1 CAD CELL 120VAC HOT TR TW TR TW JUMPER OIL VALVE 120VAC NEUTRAL 120VAC THROUGH LIMIT IGNITER TERMINALS NOT USED ...

Page 34: ...27 Beckett 7590 Control ...

Page 35: ......

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