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Front Runner RRAC054, Manual

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Front Runner RRAC054 Manual Download Page 15

15

Adjusting the Angle

Loosen the two M6 Bolts (as indicated by the arrows) enough to allow the Floodlight to rotate and adjust
the Floodlight up or down until the desired angle has been achieved. Tighten the two M6 Bolts

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REV_A03

   You will need:

5 mm Hex Key

INSTALL OTHER  VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner dealer in person or online.

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Summary of Contents for RRAC054

Page 1: ...RIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT WEAR AND DAMAGE THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES YOU SHOULD HAVE THE PR...

Page 2: ...looking at Item Quantity Description 1 1 10 LED FLOODLIGHT 2 2 D SHAPED NUT 3 6 M6 NYLOC NUT 4 2 MOUNTING ARM 5 2 M6 x 18 STAINLESS ALLEN CAP BOLT 6 2 M6 x 16 BUTTON HEAD BOLT 7 6 M6 FLAT WASHER 8 4 M8 x 20 BUTTON HEAD BOLT 9 6 M8 FLAT WASHER 10 4 M8 NYLOC NUT 11 4 M6 x 12 BUTTON HEAD BOLT 12 4 M6 NUT CAP 13 1 ELECTRICAL COVER 14 2 HELLA PLUG HEX NUT 15 1 EARTH PLATE 16 1 10 FLOODLIGHT MOUNTING BR...

Page 3: ...hod is selected power to the Floodlight is supplied by running an Extension Cable Not supplied from a power outlet on the vehicle to one of the Hella Plugs found on the front of the Floodlight s mounting bracket Refer to Pages 8 9 Steps 3F 3G Should you wish to purchase the Front Runner Extension Cable the Part Number Item Code is ECOM076 300 mm Cut Here Strip the black outer insulation on the cut...

Page 4: ... mm and crimp the Flag Terminal Item 18 to the wire as shown below D REV_A03 Strip insulation back 5 mm Red wire from Step 2D Crimp Crimp E Fit an Insulating Boot Item 19 over the crimped Flag Terminal as shown below F Insert the Rubber Grommet Item 20 into the whole in the Electrical Cover Item 13 as shown ...

Page 5: ...res together as shown Strip back the insulation by 10 mm on the RED wire of lights power cable From Step 2E strip insulation back 10 mm on opposite end to Flag terminal Twist together G Feed the Floodlight s electrical cable through the the hole in the Rubber Grommet inserted in Step 2F as shown below ...

Page 6: ... Crimp the last remaining Flag Terminal onto the end of the black wire and cover the Flag Terminal with the Insulating Boot If you have a Slimline Rack please turn to Page 13 J Slide the Insulating Boot over the Flag Terminal from Step 2I as shown Slide an Insulating Boot Item 19 over the twisted pair of red wires from Step 2H and crimp a Flag Terminal Item 18 onto the end of the twisted pair as s...

Page 7: ...ert the D Shaped Nut Item 2 into each end of the light as shown The domed side of the nut must go to the outside of the light B C Place the Mounting Bracket Item 16 over the Floodlight making sure that the electrical cable is on the right Align the D Shaped Nuts inserted in Step 3B with the Mounting Arms fitted in Step 3A and secure the Floodlight to the Mounting Bracket using two of the M6 x 18 S...

Page 8: ...air of side cutters D REV_A03 Bend the tab on the Earth Plate Item 15 to 90 degrees as shown below E Cut Off Bend tab to 90 Degrees Remove the Hex Nut Item 14 from the back of each Hella Plug and secure the Earth Plate and Hella Plugs to the Mounting Bracket Item 16 as shown F DO NOT CUT OFF THE MIDDLE TAB ...

Page 9: ... goes onto the tab on the Earth Plate G Red Wire to tab in center of Hella Plug Black wire to tab on Earth Plate Fit the Electrical Cover Item 13 Over the rear of the Hella Plugs and electrical connections and secure in place using two M6 x 12 Button Head Bolts tow M6 Flat Washers and two M6 Nyloc Nuts Items 3 7 11 Place a M6 Nut Cap Item 12 over each of the Nyloc Nuts H ...

Page 10: ...like to mount your Floodlight Unit Ensure that there is enough clearance between the Floodlight Unit and vehicle If your vehicle s rear door opens upwards and you wish to mount the Floodlight Unit on the rear of the Rack you will need to check the clearance between the Floodlight Unit and the vehicle with the rear door in the open position For Side Mounting inline with a slat refer to Section 4 Fo...

Page 11: ...neath the Floodlight Unit lining the nuts up with the mounting slots either end of the Floodlight Unit Secure the top of the Floodlight Unit to the Rack using two M8 x 20 Button Head Bolts and two Flat Washers Items 8 9 and the Nyloc Nuts Congratulations you have completed your installation Take a step back and admire your work Good Job Decide on which side of the Rack you would like to install th...

Page 12: ... the top of the Rack slide the two M8 Nyloc Nuts from Step 5A underneath the Floodlight Unit lining them up with the mounting slots either end of the Floodlight Unit Secure the top of the Floodlight Unit to the Rack using two M8 x 20 Button Head Bolts and two Flat Washers Items 8 9 and the Nyloc Nuts Congratulations you have completed your installation Take a step back and admire your work Good Jo...

Page 13: ... four M8 x20 Button Head Bolts and four M8 Flat Washers Items 9 10 supplied Refit the corner removed in Step 6A When mounting on the front or rear of the Rack remove one of the appropriate corners by loosening the M6 Button Head Bolt as indicated by the arrow and pulling the Corner free from the Rack Insert two M8 Nyloc Nuts Item 10 into each of the U channels as shown 2 x Nyloc Nuts Dome side fac...

Page 14: ...Unit onto the Rack Hella Plugs facing down lining the holes in the Floodlight Unit up with the holes drilled in Step 7A Secure the Floodlight Unit to the Rack using two M6 x 20 Button Head Bolts Four M6 Flat Washers and two M6 Nyloc Nuts Items 3 6 12 The Nyloc Nuts and two of the Washers go on the inside of the Rack Once Secure place a M6 Nut Cap Item 12 over each of the Nyloc Nuts B Complete Step...

Page 15: ...w the Floodlight to rotate and adjust the Floodlight up or down until the desired angle has been achieved Tighten the two M6 Bolts A REV_A03 You will need 5 mm Hex Key INSTALL OTHER VEHICLE AND RACK ACCESSORIES Now s the time to visit your favorite Front Runner dealer in person or online A ...

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