Front Runner FAJK002 Manual Download Page 8

Half Rack Shown

© 2020 FRONT RUNNER VEHICLE OUTFITTERS

8

FAJK007 / FAJK008_REV_A00

4

6

6.1

6.2

MOUNT YOUR TRAY 

With the help of a friend, flip the Tray 

end over end so that it is in the upright 

position. (The Tray is flipped end over 

end so that bolts and brackets do not 

slide left and right).
With one of you on either side of the 

Tray, lift the Tray and walk it into 

position above the vehicle, approaching 

from either the front or the rear of the 

vehicle.

The Foot Rail should still be loose 

enough to move. Line the brackets up 

with the holes on the roof and fasten 

them into position using M6 x 30 Hex 

Bolts, M6 x 19 x 1SS Flat Washers, M6 x 

12 x 1SS Flat Washers and M6 Nyloc 

Nuts (Items 6, 7, 11 & 12). Centre the tray 

from left to right. Use a tape measure to 

double check. Once you are happy that 

the Tray is in the correct position, fasten 

all the nuts and bolts, both inside and 

outside of the vehicle on all brackets 

that were installed.
Place M6 Nut Caps (Item 5) over all the 

exposed bolts and close up all the roll 

bar padding.

REMOVING YOUR RACK 

5

11

12

15

13mm

5

5.3

Should you wish to remove your rack, 

you will need to plug the holes you 

drilled in the roof (Step 3.4), using the 

supplied Sealing Plug Assemblies.
Remove the Tray, Front Uprights and the 

Foot Rail, by reversing the instillation 

procedure. Leave the Foam Washer and 

the Aluminum Spacers in place. Screw in 

the Sealing Plugs reusing the M6 Nyloc 

Nuts and Washers that held the Foot Rail 

in position.

10mm

10mm

12

2RH

Summary of Contents for FAJK002

Page 1: ...and tools required FAJK007 FAJK008 READ ME FIRST START HERE FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY PLEASE REFER TO YOUR VEHICLE MANUFACTURER S RECOMMENDATIONS IT IS CRITICAL...

Page 2: ...7 20 X M6 x 19 x 1SS Flat Washer 8 16 X Aluminum Spacer 9 16 X Foam Seal Washer 10 8 X M6 x 20 Hex Bolt 11 20 X M6 Nyloc Nut 12 8 X M6 x 12 x 1SS Flat Washer 13 2 X M8 Cage Nut 14 2 X M8 Large Washer...

Page 3: ...FAJK007 FAJK008_REV_A00 17L 17R 1 GET ORGANIZED FIGURE 1 2 IN THE BOX 16 14 X M8 X 16 Hex Bolt 17 2 X Foot Rail 1LH 1RH 18 14 X M8 x 16 x 1 6SS Flat Washer 19 14 X M8 Nyloc Nut 20 14 X M8 Nut Cap IN...

Page 4: ...S Flat Washers and M6 Nyloc Nuts Items 7 10 11 Make sure the foot faces the inside of the vehicle as shown Mark the position of the holes in the foot onto the roof Once the holes have been marked remo...

Page 5: ...utside of the roof Remove the rail and from the outside drill 4mm pilot holes on the marks just made Do this on both sides of the vehicle Using the Foot Rail as a template check that all four holes ar...

Page 6: ...t to the roll bar Please note that there is a left hand and right hand bracket The arrow on the bracket must point to the rear of the vehicle Pull back the padding around the roll bar above the rear s...

Page 7: ...the Universal Tray Assembly Instructions Document RRSTUNI NOTE Before tting the Wind De ector insert two M8 x 16 Hex Bolts Item 16 from FAJK008 or Item 1 from FAJK007 into the rst slat Combined Slat...

Page 8: ...12 x 1SS Flat Washers and M6 Nyloc Nuts Items 6 7 11 12 Centre the tray from left to right Use a tape measure to double check Once you are happy that the Tray is in the correct position fasten all the...

Page 9: ...recommendations COMPLETION 9 9 1 Congratulations You did it Take a step back and admire your work INSTALL OTHER VEHICLE AND RACK ACCESSORIES 10 Now s the time to visit your favorite Front Runner Deale...

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