Front Runner FAJK002 Manual Download Page 7

80mm

© 2020 FRONT RUNNER VEHICLE OUTFITTERS

7

FAJK007 / FAJK008_REV_A00

4

FIT AND SECURE 

4

13mm

3.4

3.5

3.6

Clean the area around all the 22mm holes 

drilled in the roof with a rag and 

methylated spirits/denatured alcohol.
Insert the Aluminum Spacers (Item 8)

into the Foam Washer (Item 9). Remove 

the paper backing from the Foam washer 

to expose the adhesive.
Insert the washer/spacer assembly, 

adhesive side down, into the 22mm holes 

so that the spacer comes to rest on the 

Rear Support Brackets underneath.
Firmly press the foam washer all the way 

around securing it to the roof.

13mm

If not already assembled, assemble your 

Tray as per the Universal Tray Assembly 

Instructions (Document RRSTUNI)

NOTE: Before fitting the Wind 

Deflector, insert two M8 x 16 Hex 

Bolts (Item 16 from FAJK008) or

(Item 1 from FAJK007) into the first

slat (Combined Slat), using the 

Machined slots. Slide a bolt to each 

of the outer corners.

After fitting the wind deflectors, the tray 

should still be upside down, loosely 

mount the Foot Rails (Item 17L & 17R 

from FAJK008 box) to the Tray using M8 

x 16 Hex Bolts, M8 X 16 X 1.6SS Flat 

Wahsers and M8 Nyloc Nuts (Items 16, 

18 & 19). As before use the machined 

slots to insert the hex bolts into the 

Slats. The Foot Rail should be mounted 

at the opposite end of the Tray to the 

wind deflector.
The rear of the Foot Rail must mount 

onto the very last Slat (Combined Slat) 

and approximately 80mm in from the 

outer edge of the side of the Tray. Do not 

tighten the bolts yet.

Summary of Contents for FAJK002

Page 1: ...and tools required FAJK007 FAJK008 READ ME FIRST START HERE FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY PLEASE REFER TO YOUR VEHICLE MANUFACTURER S RECOMMENDATIONS IT IS CRITICAL...

Page 2: ...7 20 X M6 x 19 x 1SS Flat Washer 8 16 X Aluminum Spacer 9 16 X Foam Seal Washer 10 8 X M6 x 20 Hex Bolt 11 20 X M6 Nyloc Nut 12 8 X M6 x 12 x 1SS Flat Washer 13 2 X M8 Cage Nut 14 2 X M8 Large Washer...

Page 3: ...FAJK007 FAJK008_REV_A00 17L 17R 1 GET ORGANIZED FIGURE 1 2 IN THE BOX 16 14 X M8 X 16 Hex Bolt 17 2 X Foot Rail 1LH 1RH 18 14 X M8 x 16 x 1 6SS Flat Washer 19 14 X M8 Nyloc Nut 20 14 X M8 Nut Cap IN...

Page 4: ...S Flat Washers and M6 Nyloc Nuts Items 7 10 11 Make sure the foot faces the inside of the vehicle as shown Mark the position of the holes in the foot onto the roof Once the holes have been marked remo...

Page 5: ...utside of the roof Remove the rail and from the outside drill 4mm pilot holes on the marks just made Do this on both sides of the vehicle Using the Foot Rail as a template check that all four holes ar...

Page 6: ...t to the roll bar Please note that there is a left hand and right hand bracket The arrow on the bracket must point to the rear of the vehicle Pull back the padding around the roll bar above the rear s...

Page 7: ...the Universal Tray Assembly Instructions Document RRSTUNI NOTE Before tting the Wind De ector insert two M8 x 16 Hex Bolts Item 16 from FAJK008 or Item 1 from FAJK007 into the rst slat Combined Slat...

Page 8: ...12 x 1SS Flat Washers and M6 Nyloc Nuts Items 6 7 11 12 Centre the tray from left to right Use a tape measure to double check Once you are happy that the Tray is in the correct position fasten all the...

Page 9: ...recommendations COMPLETION 9 9 1 Congratulations You did it Take a step back and admire your work INSTALL OTHER VEHICLE AND RACK ACCESSORIES 10 Now s the time to visit your favorite Front Runner Deale...

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