Fronius WF 15i n.S. Operating Instructions/Spare Parts List Download Page 40 | Manualshive

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40

Connecting the welding torch

Safety

WARNING!

Danger from electric current.

This can result in severe personal injury and damage to property.

► Turn the power source mains switch to the "O" position.

► Disconnect the power source from the mains.

► Ensure that the power source remains disconnected from the mains until all work has

been completed.

Connecting MIG/

MAG welding

torches

1

CAUTION!

Danger from electric current due to in

-

adequate connections.

This can result in severe personal injury

and damage to property.

►

All cables, leads and hosepacks must

be properly connected, undamaged,

correctly insulated and adequately di

-

mensioned.

*

Only if the coolant connections are

fitted in the wirefeeder and when

using a water-cooled welding torch

3

5

7

8 9

4

6

*

2

1

1

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Summary of Contents for WF 15i n.S.

Page 1: ...ntal chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0116 EN 034 11022020 WF 15i WF 15i n S WF 25i WF 30i Operating Instruc...

Page 2: ...2...

Page 3: ...to ensure greater safety when using the product Careful handling of the product will repay you with years of safe and reliable operation These are essential prerequisites for excellent results Explan...

Page 4: ...4...

Page 5: ...sioning maintenance and repair 15 Safety inspection 16 Disposal 16 Safety symbols 16 Data protection 16 Copyright 16 General 17 General 19 Device concept 19 Warning notices on the device 19 Controls c...

Page 6: ...44 Threading the wire electrode 46 General 46 Preparatory work 46 Threading the wire electrode 47 Setting the contact pressure 48 Adjust the brake 49 General 49 Adjusting the brake 49 Design of the b...

Page 7: ...General in the operating instructions for the device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Proper use The device is to be use...

Page 8: ...ing instructions especially the Safety rules section and sign to confirm that they have understood them and will follow them Before leaving the workplace ensure that people or property cannot come to...

Page 9: ...anger from toxic gases and va pours The fumes produced during welding contain harmful gases and vapours Welding fumes contain substances that cause cancer as stated in Monograph 118 of the Internation...

Page 10: ...that are in contact with the welding wire are live Always set the wirefeeder up on a sufficiently insulated surface or use a suitable insulated wirefeeder holder Make sure that you and others are prot...

Page 11: ...h the workpiece clamp as close as possible to the area that is to be welded If the floor is electrically conductive the device must be set up with sufficient insulating ma terial to insulate it from t...

Page 12: ...tion EMF measures Electromagnetic fields may pose as yet unknown risks to health effects on the health of others in the vicinity e g wearers of pacemakers and hearing aids wearers of pacemakers must s...

Page 13: ...G MAG and TIG devices If the wire feed unit is attached to a crane holder during welding always use a suitable insulated wirefeeder hoisting attachment MIG MAG and TIG devices If the device has a carr...

Page 14: ...urless and odourless and in the event of a leak can displace the ox ygen in the ambient air Ensure an adequate supply of fresh air with a ventilation rate of at least 20 m hour Observe safety and main...

Page 15: ...ability etc Only use suitable original coolant from the manufacturer Do not mix the manufacturer s original coolant with other coolants Only connect the manufacturer s system components to the cooling...

Page 16: ...y Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area Ignoring this European Directive may hav...

Page 17: ...General...

Page 18: ......

Page 19: ...itable for long hosepacks Due to their compact size the wire feed units can be used in many different ways Warning notices on the device The wire feed unit is fitted with safety symbols and a rating p...

Page 20: ...sure the equipment is used properly Welders must be sufficiently qualified Suitable protective equipment must be used All persons not involved must be kept at a safe distance from the wire feed unit...

Page 21: ...Controls connections and mechani cal components...

Page 22: ......

Page 23: ...especially the safety rules Front of wire feed unit No Function 1 Welding torch connection for connecting the welding torch 2 Coolant flow connection blue is fitted as standard on WF 15i WF 15i n S WF...

Page 24: ...as standard on WF 15i WF 15i n S WF 30i as an option for WF 25i for connecting the coolant hose from the interconnecting hosepack 6 Coolant flow connection blue is fitted as standard on WF 15i WF 15i...

Page 25: ...roller drive 4 Clamping lever for setting the contact pressure of the feed rollers Wire feed unit un derside No Function 1 Socket for swivel pin not in the case of WF 15i n S for placing the wire fee...

Page 26: ...application 2 1 No Adjuster function during MIG MAG welding the remote control performs different functions depending on the welding process 1 Setting the welding power during MIG MAG synergic weldin...

Page 27: ...is ready for use 3 Gas test button for setting the required gas flow rate on the pressure regulator Gas will flow out for 30 seconds after the gas test button is pressed Press the button again to sto...

Page 28: ...rformed using one of two methods Method 1 Threading the wire electrode using the preset feeder inching speed Press and hold the wire threading button The wire electrode will be threaded 1 mm 0 039 in...

Page 29: ...29 EN OPT i WF Stand ard control panel 1 9 8 5 6 10 11 12 2 3 4 7 14 13...

Page 30: ...P welding process and the LSC or PMC special program has first been selected using the Welding process button 5 The following process control parameters can be selected and ad justed on all devices Pe...

Page 31: ...ected using the Welding process button 5 for selecting a job number Synergic parameter When a synergic parameter is changed the synergic function au tomatically changes all other synergic parameters t...

Page 32: ...d and special function parameters for selecting and changing parameters in the Setup menu Number Indicator Function 8 Hold indicator the actual values are displayed automatically at the end of each we...

Page 33: ...Installation and commissioning...

Page 34: ......

Page 35: ...performing all stipulated inspection and maintenance work Setup regulations WARNING Danger from machines falling or toppling over This can result in severe personal injury and damage to property Plac...

Page 36: ...result in severe personal injury and damage to property Turn the power source mains switch to the O position Disconnect the power source from the mains Ensure that the power source remains disconnecte...

Page 37: ...r to the power source CAUTION Danger from electric current due to inadequate connections This can result in severe personal injury and damage to property All cables leads and hosepacks must be properl...

Page 38: ...equate connections This can result in severe personal injury and damage to property All cables leads and hosepacks must be properly connected undamaged correctly in sulated and adequately dimensioned...

Page 39: ...39 EN 1 2...

Page 40: ...disconnected from the mains until all work has been completed Connecting MIG MAG welding torches 1 CAUTION Danger from electric current due to in adequate connections This can result in severe person...

Page 41: ...to achieve optimum wire electrode feed the feed rollers must be suitable for the diameter and alloy of the wire being welded NOTE Risk from inadequate feed rollers This can result in poor weld proper...

Page 42: ...Danger from exposed feed rollers This can result in severe injuries Always fit the protective cover of the 4 roller drive after inserting or replacing a feed roll er 1 2 3 8 6 7 9 3 1 2 2 5 4 4 3 4 5...

Page 43: ...hen inserting the wirespool basket type spool hold the end of the wire electrode firmly to avoid injuries caused by the wire electrode springing back CAUTION Danger from falling wirespool basket type...

Page 44: ...r from the basket type spool falling because the locking ring has been placed the wrong way around This can result in severe personal injury and damage to property Always position the locking ring as...

Page 45: ...45 EN 1 2 1 2...

Page 46: ...ub section Preparatory work CAUTION Danger from welding current and accidental ignition of an arc This can result in severe personal injury and damage to property Before starting work disconnect the g...

Page 47: ...ys tem and the workpiece CAUTION Danger from emerging wire electrode This can result in severe personal injury and damage to property Hold the welding torch with the end directed away from the face an...

Page 48: ...ult in severe damage to property and poor weld properties Set the contact pressure in such a way that the wire electrode is not deformed but nev ertheless ensures proper wirefeeding 1 Contact pressure...

Page 49: ...ult in severe personal injury and damage to property Before starting work disconnect the ground earth connection between the welding sys tem and the workpiece CAUTION Danger from emerging wire electro...

Page 50: ...in severe personal injury and damage to property Do not dismantle the brake Maintenance and servicing of brakes is to be carried out by trained qualified personnel only The brake is only available as...

Page 51: ...ng requirements must be met Wire feed unit connected to the power source using the interconnecting hosepack Welding torch connected to the wire feed unit Feed rollers inserted into the wire feed unit...

Page 52: ...52...

Page 53: ...Troubleshooting maintenance and disposal...

Page 54: ......

Page 55: ...remains disconnected from the mains until all work has been completed After opening the device use a suitable measuring instrument to check that electrically charged components e g capacitors have be...

Page 56: ...control plug Cause Welding torch or welding torch control line is faulty Remedy Replace welding torch No welding current Mains switch is ON and indicators are lit up Cause Grounding earthing connectio...

Page 57: ...rs Cause Feed rollers have the wrong contact pressure Remedy Optimise the contact pressure Wirefeed problems when using long hosepacks Cause Incorrect arrangement of hosepack Remedy Arrange the hosepa...

Page 58: ...lve torch gas con nection etc Cause Welding torch is leaking Remedy Change the welding torch Cause Wrong contact tip or contact tip is worn out Remedy Replace the contact tip Cause Wrong wire alloy or...

Page 59: ...n the power source mains switch to the O position Disconnect the power source from the mains Ensure that the power source remains disconnected from the mains until all work has been completed After op...

Page 60: ...he air nozzle too close to electronic components Open covers remove device side panels and clean inside of device with dry reduced compressed air After cleaning restore device to its original state Di...

Page 61: ...Technical data...

Page 62: ......

Page 63: ...ght max 19 kg max 41 89 Ib Degree of protection IP 23 Mark of conformity S CE Dimensions l x w x h 658 x 282 x 362 mm 25 91 x 11 10 x 14 25 in Weight 13 kg 28 66 Ib D C duty cycle Supply voltage 24 V...

Page 64: ...er max 300 mm max 11 81 in Wirespool weight max 19 kg max 41 89 Ib Degree of protection IP 23 Mark of conformity S CE CSA Dimensions l x w x h 658 x 282 x 362 mm 25 91 x 11 10 x 14 25 in Weight 12 9 k...

Page 65: ...CE Dimensions l x w x h 658 x 282 x 362 mm 25 91 x 11 10 x 14 25 in Weight 13 kg 28 66 Ib D C duty cycle Welding current at 10 min 40 C 104 F 40 D C 400 A 60 D C 365 A 100 D C 320 A Welding current a...

Page 66: ...66...

Page 67: ...67 EN...

Page 68: ...TERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach Austria E Mail sales fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and...

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