Fronius VR 1530-11 Operating Instructions Manual Download

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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).

/ Perfect Charging /

Perfect Welding

/ Solar Energy

42,0426,0010,EN 001-07022020

VR 1530 -11 / -12 / - 22 / -30 / -KD

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Operating Instructions

Wire-feed unit

Summary of Contents for VR 1530-11

Page 1: ...lemental chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0010 EN 001 07022020 VR 1530 11 12 22 30 KD Operating Instructions...

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Page 3: ...to ensure greater safety when using the product Careful handling of the product will repay you with years of safe and reliable operation These are essential prerequisites for excellent results Explan...

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Page 5: ...Safety 17 Machine concept 17 Overview 17 Areas of utilisation 17 System requirements 18 Applicational example VR 1530 22 used as an unreeling type wirefeeder 18 Applicational example VR 1530 11 12 30...

Page 6: ...during calibration of the push pull unit 32 Care maintenance and disposal 33 General remarks 33 Every start up 33 Every 6 months 33 Disposal 33 Troubleshooting 34 Safety 34 General remarks 34 VR 1530...

Page 7: ...General in the operating instructions for the device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Proper use The device is to be use...

Page 8: ...ing instructions especially the Safety rules section and sign to confirm that they have understood them and will follow them Before leaving the workplace ensure that people or property cannot come to...

Page 9: ...anger from toxic gases and va pours The fumes produced during welding contain harmful gases and vapours Welding fumes contain substances that cause cancer as stated in Monograph 118 of the Internation...

Page 10: ...that are in contact with the welding wire are live Always set the wirefeeder up on a sufficiently insulated surface or use a suitable insulated wirefeeder holder Make sure that you and others are prot...

Page 11: ...h the workpiece clamp as close as possible to the area that is to be welded If the floor is electrically conductive the device must be set up with sufficient insulating ma terial to insulate it from t...

Page 12: ...tion EMF measures Electromagnetic fields may pose as yet unknown risks to health effects on the health of others in the vicinity e g wearers of pacemakers and hearing aids wearers of pacemakers must s...

Page 13: ...G MAG and TIG devices If the wire feed unit is attached to a crane holder during welding always use a suitable insulated wirefeeder hoisting attachment MIG MAG and TIG devices If the device has a carr...

Page 14: ...urless and odourless and in the event of a leak can displace the ox ygen in the ambient air Ensure an adequate supply of fresh air with a ventilation rate of at least 20 m hour Observe safety and main...

Page 15: ...ability etc Only use suitable original coolant from the manufacturer Do not mix the manufacturer s original coolant with other coolants Only connect the manufacturer s system components to the cooling...

Page 16: ...y Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area Ignoring this European Directive may hav...

Page 17: ...ments presented by just this situation In order to achieve extremely constant wirefeed even with very long hose packs the VR 1530 is used as an additional drive unit between the unreeling device bulk...

Page 18: ...hose from the VR 1530 to the VR 1500 4 Suitable model of VR 1500 wirefeeder main wirefeeder with torch central connector Firmware SR41 1 70 16 or higher Conversion kit for PMR4000 PullMig controller I...

Page 19: ...ational ex ample VR 1530 11 12 30 used as an unreeling type wirefeeder The applicational example given below shows an industrial robot being used with a mount ed VR 1500 robot wirefeeder combined with...

Page 20: ...tra warning labels affixed to the unit The warning labels must NOT be removed or painted over The symbols warn against incorrect operation In correct operation can cause serious personal injury and da...

Page 21: ...eck option 2 Blanking cap 3 Blanking cap 4 Wirefeed hose receptacle for holding the wirefeed hose from the bulk wire container or bulk pay off pack 5 Wirefeed hose receptacle for holding the wirefeed...

Page 22: ...g cap 4 Blanking cap 5 KD 7000 connection jack CPC 37 pole 6 Blanking cap 7 Wire infeed tube 8 Blanking cap 9 Blanking cap 10 Connection point for wire infeed hosepack 11 Connection point for wire inf...

Page 23: ...ing up the VR 1530 s drive components by pressing the feeder inching button s on the control panel on the VR 1530 itself or on any other system add ons Time path of the wirespeed when the feeder inchi...

Page 24: ...purpose also comprises following all the instructions given in this manual performing all stipulated inspection and servicing work Machine set up regulations WARNING An electric shock can be fatal Inc...

Page 25: ...1 97 in 20 5 mm 81 in 21 5 mm 85 in 280 mm 11 03 in 21 5 mm 85 in M8 32 in M8 32 in M8 32 in 80 5 mm 3 17 in M8 32 in 21 mm 83 in 160 mm 6 3 in 50 mm 1 97 in M8 32 in 21 5 mm 85 in 130 mm 5 12 in 31 5...

Page 26: ...26 Space for tilting up the lid of the wirefeeder When deciding where best to mount the VR 1530 allow the space as shown below for tilting up the lid of the wirefeeder 90 90 213 mm 8 39 in...

Page 27: ...the VR 1530 itself or on any other system add ons Mounting the wirefeed hoses Inserting and fixing the wirefeed hoses The following description applies to both wirefeed hoses from the unreeling devic...

Page 28: ...use feed rollers that match the wire electrode An overview of the feed rollers available and their possible areas of use can be found in the spare parts lists USA wirefeeders In the USA all wirefeeder...

Page 29: ...tectors as necessary Coupling pieces and hoods for welding wire drums also ensure safe transport of the wire electrode Safety WARNING Danger from incorrect operation Operating the equipment incorrectl...

Page 30: ...ing in Push the filler wire from the unreeling device or from the welding wire drum through the wirefeeding hose up to the feed rollers of the VR 1530 unreeling wire feed unit CAUTION Risk of injury f...

Page 31: ...ire reaches the VR 1500 feed rollers Feed the filler wire into the torch hose pack in accordance with the VR 1500 operating instructions Set the contact pressure 1 NOTE Set the contact pressure in suc...

Page 32: ...f injury from rotating parts This can result in serious personal injury During calibration of the push pull unit do not touch the inside of the VR 1530 under any circumstances and ensure that body par...

Page 33: ...ring instrument check to make sure that electrically charged components e g capacitors have been discharged Every start up Check welding torch interconnecting hosepack and grounding earthing connectio...

Page 34: ...onnection with wirefeeding in general please refer to the operating instructions of your power source VR 1530 error di agnostics No number PPU is available for selecting the unit for push pull alignme...

Page 35: ...tem overcurrent in wire feed unit drive Remedy Arrange the hosepack in as straight a line as possible check that there are no kinks or dirt in the inner liner check the contact pressure on the 2 rolle...

Page 36: ...x shielding gas pressure 7 bar 101 psi Coolant Original Fronius coolant 40 0009 0046 Max coolant pressure 6 bar 87 psi Supply voltage from the power source 55 V DC Rated current 4 A Wire diameter 0 8...

Page 37: ...0046 Max coolant pressure 6 bar 87 psi Supply voltage from the power source 55 V DC Rated current 6 A Wire diameter 0 8 1 6 mm 0 03 0 06 in Wirefeed speed 0 5 30 m min 19 69 1181 10 ipm Torque 3 7 Nm...

Page 38: ...ue 4 Nm Degree of protection IP 21 Dimensions L x W x H 345 x 160 x 220 mm 13 59 x 6 3 x 8 67 in Weight without optional extras 5 kg 11 Ibs Type of drive 4 roller drive Max shielding gas pressure 7 ba...

Page 39: ...39 EN...

Page 40: ...TERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach Austria E Mail sales fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and...

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