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Fronius TransPocket 2500, Operating Instructions Manual

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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).

/ Perfect Charging / Perfect Welding / Solar Energy

TransPocket 2500/3500
TransPocket 2500/3500 RC
TransPocket 2500/3500 TIG

EN

Operating instructions

Rod electrode power source

42,0426,0041,EN 006-14122020

Summary of Contents for TransPocket 2500

Page 1: ...F sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy TransPocket 2500 3500 TransPocket 2500 3500 RC TransPocket 2500 3500 TIG EN Operating instructions Rod el...

Page 2: ......

Page 3: ...in normal operation 13 Commissioning maintenance and repair 14 Safety inspection 14 Disposal 14 Safety symbols 15 Data protection 15 Copyright 15 General 16 Principle 16 Device concept 16 Application...

Page 4: ...tus indicators 36 Care maintenance and disposal 38 General 38 At every start up 38 Every 2 months 38 Every 6 months 38 Disposal 38 Average consumption values during welding 39 Average wire electrode c...

Page 5: ...evice All persons involved in commissioning operating maintaining and servicing the device must be suitably qualified have sufficient knowledge of welding and read and follow these operating instructi...

Page 6: ...storage 20 C to 55 C 4 F to 131 F Relative humidity up to 50 at 40 C 104 F up to 90 at 20 C 68 F The surrounding air must be free from dust acids corrosive gases or substances etc Can be used at alti...

Page 7: ...clothing must be worn when working with the device The protective clothing must have the following properties Flame resistant Insulating and dry Covers the whole body is undamaged and in good conditio...

Page 8: ...out whether the extraction capacity is sufficient the measured toxic emission values should be compared with the permissible limit values The following components are responsible amongst other things...

Page 9: ...ble around the longitudinal axis by at least 180 and pretension Do not wrap cables or leads around the body or parts of the body The electrode rod electrode tungsten electrode welding wire etc must ne...

Page 10: ...fications Devices in emission class A Are only designed for use in industrial settings Can cause line bound and radiated interference in other areas Devices in emission class B Satisfy the emissions c...

Page 11: ...ponents Covers and side panels may only be opened removed while maintenance or repair work is being carried out During operation Ensure that all covers are closed and all side panels are fitted proper...

Page 12: ...hielding gas connection Prior to assembly seal the device side thread of the adapter for the shielding gas connection using suitable Teflon tape Requirement for the shielding gas Especially with ring...

Page 13: ...ident prevention regulations This applies especially to guidelines regarding the risks arising during transport Do not lift or transport operational devices Switch off devices before transport or lift...

Page 14: ...s to standard parts Do not carry out any modifications alterations etc to the device without the manu facturer s consent Components that are not in perfect condition must be replaced immediately When...

Page 15: ...of Conformity can be found at the follow ing address http www fronius com Devices marked with the CSA test mark satisfy the requirements of the relevant stand ards for Canada and the USA Data protecti...

Page 16: ...ime so robust that they will function reliably even under harsh conditions A powder coated sheet steel housing with stainless steel runners controls and connection sockets with bayonet fixing protecte...

Page 17: ...ilable on your device that are not described in these Operating Instructions or vice versa Certain illustrations may also differ slightly from the actual controls on your device but these controls fun...

Page 18: ...ton For selecting the welding process Manual metal arc welding with HotStart function recommended for rutile electrode Manual metal arc welding with SoftStart function recommended for basic electrode...

Page 19: ...Lights up red when the Voltage Reduction Device VRD is active and the open circuit voltage is greater than 35 V Does not light up if an open circuit voltage outside the VRD range is set 19 EN...

Page 20: ...ulated inspection and maintenance work Setup regulations WARNING Danger from machines falling or toppling over This can result in serious injury and damage to property Place devices on a solid level s...

Page 21: ...adequately dimensioned electrical installation can cause serious damage The mains lead and its fuse must be dimensioned to suit the local power supply The technical data shown on the rating plate appl...

Page 22: ...d in the Technical data chapter Mains voltage tol erance range 180 V 200 V 230 V 253 V 240 V 10 10 200 V 240 V 342 V 380 V 400 V 506 V 460 V 10 10 380 V 460 V Changing mains voltage WARNING An electri...

Page 23: ...hines can be used in single phase operation e g 1x230V if required However this reduces the welding current range Please see the Technical Data sec tion for the relevant performance data Fit the mains...

Page 24: ...cable into the current socket depending on which type of elec trode is to be used and latch it by turning it clockwise 3 Plug in the mains plug Selecting the pro cess CAUTION Risk of injury and damage...

Page 25: ...function used with basic process The SoftStart function is intended for basic electrodes Ignition takes place at a low weld ing current Once the arc is stable the welding current continues to rise un...

Page 26: ...the TP 2500 3500 TIG power source The complete functional range for TIG welding can only be guaranteed if using the TTG 2200 TCS welding torch Preparations 1 Plug the current plug of the TIG welding...

Page 27: ...el stop flashing The fan switches off if the temperature allows The gas solenoid valve drops out IMPORTANT The test gas flow lasts for a maximum of 15 seconds if it is not interrupted by pressing the...

Page 28: ...g raise the welding torch The arc length is increased significantly 3 Lower the welding torch The arc length is decreased significantly This triggers the TIG Comfort Stop function 4 Keep the welding t...

Page 29: ...nt 10 A 3 seconds Gas post flow time with maximum welding current 250 A 15 seconds The following diagram shows the welding current sequence and the gas flow when the TIG Comfort Stop function is activ...

Page 30: ...ors lit corresponds to the level reached Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Setting paramet ers To alter a parameter setting proceed as follows 1 Using the Process button select the desir...

Page 31: ...slope is the most important criterion for the weld properties If the cellulose electrode has a tendency to stick adjust the characteristic parameter to a higher level flat characteristic Factory sett...

Page 32: ...ing Pulsing fre quency para meter The frequency parameter is only available on the TP 2500 3500 TIG power source and is used to set the frequency of the pulsed arc The pulsed arc frequency is one of t...

Page 33: ...sistance greater than or equal to 200 Ohm VRD is active Open circuit voltage is limited to 12 V otherwise 90 V There is no risk in unintentionally touching both welding sockets at the same time VRD is...

Page 34: ...ousing screws provide a suitable ground conductor connection for earthing the housing The housing screws must NOT be replaced by any other screws that do not provide a reliable ground conductor connec...

Page 35: ...ignition properties during MMA welding Incorrect welding process selected Select the appropriate welding process Cause Remedy In some cases arc breaks during welding TIG Comfort Stop parameter value...

Page 36: ...usions in base material during the ignition phase Incorrect tungsten electrode polarity Connect TIG welding torch to negative pole Incorrect or no shielding gas Use inert shielding gas argon Incorrect...

Page 37: ...l error Remedy Switch machine off and on again if fault keeps recurring have device serviced ILZ Indicators shown on the right light up VRD indicator flashes red Cause Internal error Remedy Switch mac...

Page 38: ...ed components e g capacitors have been discharged At every start up Check mains plug mains cable welding torch interconnecting hosepack and grounding earthing connection for damage Check that the devi...

Page 39: ...mption at a wire speed of 10 m min 1 0 mm wire electrode dia meter 1 2 mm wire electrode dia meter 1 6 mm wire electrode dia meter Steel wire electrode 3 7 kg h 5 3 kg h 9 5 kg h Aluminium wire electr...

Page 40: ...primary current I1eff 10 5 A 10 1 A 8 6 A Max primary current I1max 17 7 A 17 0 A 14 6 A Mains fuse protection 16 A slow blow Mains voltage tolerance 10 10 Grid frequency 50 60 Hz Cos phi 1 0 99 Reco...

Page 41: ...s fuse protection 16 A slow blow Mains voltage tolerance 10 10 Grid frequency 50 60 Hz Cos phi 1 0 99 Recommended residual current circuit breaker Type B Welding current range I2 MMA 15 250 A TIG 15 2...

Page 42: ...current range I2 MMA 10 350 A TIG 10 350 A Welding current at 10 min 40 C 104 F 40 60 100 350 A 280 A 230 A Output voltage range according to standard characteristic U2 MMA 20 4 34 V TIG 10 4 24 V Ope...

Page 43: ...r Type B Welding current range I2 MMA 10 350 A TIG 10 350 A Welding current at 10 min 40 C 104 F 40 60 100 350 A 280 A 230 A Output voltage range according to standard characteristic U2 MMA 20 4 34 V...

Page 44: ...about fronius sustainability To calculate the year of production of the device Each device is provided with a serial number The serial number consists of 8 digits for example 28020099 The first two di...

Page 45: ...45 EN...

Page 46: ...46...

Page 47: ...47 EN...

Page 48: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...

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