Fronius TPS 320i Operating Instructions Manual Download Page 1

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Welding Technology

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42,0426,0114,EN 009-05122013

TPS 320i / 400i / 500i

Operating Instructions

MIG/MAG Power source

Summary of Contents for TPS 320i

Page 1: ... Battery Charging Systems Welding Technology Solar Electronics 42 0426 0114 EN 009 05122013 TPS 320i 400i 500i Operating Instructions MIG MAG Power source EN ...

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Page 3: ...th the product Reading the instructions carefully will enable you to learn about the many different features it has to offer This will allow you to make full use of its advantages Please also note the safety rules to ensure greater safety when using the product Careful handling of the product will repay you with years of safe and reliable operation These are essential prerequisites for excellent r...

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Page 5: ... at the installation location and during transport 15 Safety measures in normal operation 16 Maintenance and repair 17 Safety inspection 17 Disposal 17 Safety symbols 17 Data protection 17 Copyright 18 General information 19 General 21 Device concept 21 Functional principle 21 Brief description of MIG MAG pulse welding and the CMT process 21 Application areas 22 Warning notices on the device 22 Sy...

Page 6: ... wire feed unit 47 Other tasks 48 Welding 49 MIG MAG modes 51 General 51 Symbols and their explanations 51 2 step mode 52 4 step mode 52 Special 4 step mode 53 MIG MAG welding 54 Safety 54 MIG MAG welding overview 54 Switch on the power source 54 Setting the welding process and operating mode 54 Selecting the filler metal 56 Setting the welding parameters 58 Setting the shielding gas flow rate 59 ...

Page 7: ...nd disposal 84 General 84 Safety 84 At every start up 84 Every 2 months 84 Every 6 months 84 Updating firmware 84 Disposal 84 Appendix 85 Technical data 87 Special voltages 87 TPS 320i 88 TPS 320i nc 89 TPS 320i 600V nc 90 TPS 320i MV nc 91 TPS 400i 92 TPS 400i nc 93 TPS 400i 600V nc 94 TPS 400i MV nc 95 TPS 500i 96 TPS 500i nc 97 TPS 500i 600V nc 98 TPS 500i MV nc 99 Spare parts list TPS 320i 400...

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Page 9: ...d however it can cause injury or death to the operator or a third party damage to the device and other material assets belonging to the operat ing company inefficient operation of the device All persons involved in commissioning operating maintaining and servicing the device must be suitably qualified have sufficient knowledge of welding and read and follow these operating instructions carefully T...

Page 10: ...ility for inadequate or incorrect re sults Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose The manufacturer shall not be held liable for any damage arising from such usage Ambient temperature range during operation 10 C to 40 C 14 F to 104 F during transport and storage 20 C to 55 C 4 F to 131 F Relative humidity up to 50...

Page 11: ... with regard to the minimum short circuit power requirement at the interface with the public grid see Technical data In this case the plant operator or the person using the device should check whether the device may be connected where appropriate by discussing the matter with the power supply company NOTE Ensure that the mains connection is earthed properly Local regulations and national guideline...

Page 12: ...mful welding fumes noise possible risks from mains current and welding current etc provide suitable protective equipment or erect suitable safety screens curtains The device generates a maximum sound power level of 80 dB A ref 1pW when idling and in the cooling phase following operation at the maximum per missible operating point under maximum rated load conditions according to EN 60974 1 It is no...

Page 13: ...sealed tanks vessels or pipes unless these have been prepared in ac cordance with the relevant national and international standards Do not carry out welding on containers that are being or have been used to store gases propellants mineral oils or similar products Residues pose an explosive hazard An electric shock is potentially life threatening and can be fatal Do not touch live parts either insi...

Page 14: ... mains plug back in and switching it on again After opening the device discharge all live components ensure that all components in the device are de energised If work on live parts is required appoint a second person to switch off the main switch at the right moment If the following instructions are ignored meandering welding currents can de velop with the following consequences Fire hazard Overhe...

Page 15: ...d international require ments Safety devices Power signal and data transfer lines IT and telecommunications devices Measuring and calibrating devices Supporting measures for avoidance of EMC problems 1 Mains supply If electromagnetic interference arises despite correct mains connec tion additional measures are necessary e g use a suitable line fil ter 2 Welding power leads must be kept as short as...

Page 16: ...efore handling Special provisions apply in areas at risk of fire or explosion observe relevant national and international regulations Power sources that are to be used in areas with increased electric risk e g near boilers must carry the Safety sign However the power source must not be located in such areas Risk of scalding from escaping coolant Switch off cooling unit before discon necting coolan...

Page 17: ...the welding equipment they must be handled with the greatest of care Protect shielding gas cylinders containing compressed gas from excessive heat mechanical impact slag naked flames sparks and arcs Mount the shielding gas cylinders vertically and secure according to instruc tions to prevent them falling over Keep the shielding gas cylinders well away from any welding or other electrical circuits ...

Page 18: ... to the device and other material assets belonging to the operator inefficient operation of the device Any safety devices that are not functioning properly must be repaired before switching on the device Never bypass or disable safety devices Before switching on the device ensure that no one is likely to be endangered Check the device at least once a week for obvious damage and proper func tioning...

Page 19: ... safety inspections follow the appropriate national and international stand ards and directives Further details on safety inspection and calibration can be obtained from your service centre They will provide you on request with any documents you may require Do not dispose of this device with normal domestic waste To comply with the European Directive 2002 96 EC on Waste Electrical and Electronic E...

Page 20: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur chaser If you have any suggestions for improvement or can point out any mistakes that you have found in the instructions we will be most grateful for your comments ...

Page 21: ...General information ...

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Page 23: ...f MIG MAG pulse welding and the CMT process MIG MAG pulse welding MIG MAG pulse welding is a pulsed arc process with controlled material transition In the process the energy supply in the base current phase is reduced so far that the arc is just burning stable and the workpiece surface is pre heated In the main current phase a precisely metered pulse of current provides a specific release of a wel...

Page 24: ...el and aluminium The power sources are designed for Automobile and component supply industry Machine manufacturing and rail vehicle construction Chemical plant construction Equipment construction Shipyards etc Warning notices on the device Warning notices and safety symbols are affixed to power sources without mains cables These warning notices and safety symbols must not be removed or painted ove...

Page 25: ...Suitable protective equipment must be used All persons not involved in the welding process must be kept at a safe distance Do not use the functions described here until you have thoroughly read and under stood the following documents these operating instructions all the operating instructions for the system components especially the safety rules ...

Page 26: ... operation as necessitated by the particular field of application in which the power source is to be used Overview 1 Cooling units 2 Power sources 3 Robot accessories 4 Interconnecting hosepacks 5 Wire feed units 6 Wire feed unit mount 7 Trolleys and gas cylinder holders also Welding torch Grounding earthing cable and elec trode cable Dust filter Additional current sockets 1 2 3 4 5 6 7 ...

Page 27: ...Controls connections and mechani cal components ...

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Page 29: ...nd that your device has certain functions that are not described in these operating instructions or vice versa Cer tain illustrations may also differ slightly from the actual controls on your device but these controls function in exactly the same way WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and...

Page 30: ...electing elements setting values and scrolling through lists 3 Display touchscreen to directly operate the power source by pressing the buttons on the display to show values to navigate in the menu 4 Wire threading button for threading the wire electrode into the torch hosepack with no accompanying flow of gas or current 5 Gas test button for setting the required gas flow rate on the gas pressure ...

Page 31: ...d for second SpeedNet connection socket option 7 Blanking cover reserved for second SpeedNet connection socket option 8 current socket with bayonet latch for connecting the current cable from the interconnecting hosepack during MIG MAG welding 9 SpeedNet connection socket for connecting the interconnecting hosepack 10 Ethernet port 11 Mains cable with strain relief device 12 Blanking cover reserve...

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Page 33: ...Operating concept ...

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Page 35: ...alue in disproportionately large stages i e large value changes can be made quickly For certain parameters wire feed speed welding current arc length correction etc a val ue changed by turning the adjusting dial is applied automatically without having to press the adjusting dial Press the adjusting dial to Apply the highlighted element e g to change the welding parameter value Apply values of cert...

Page 36: ...unctions When the feeder inching button is pressed the wire electrode is fed into the torch hosepack with no accompanying flow of gas or current When the gas test button is pressed gas will flow out for 30 seconds Press the button again to stop the gas test flow before the end of this period The display can be touched in order to navigate trigger functions select options ...

Page 37: ...e display welding current welding voltage wire feed speed 4 Main area The welding parameters graphics lists or navigation elements are shown in the main area The structure of the main area and the elements shown in it vary ac cording to the application The main area is controlled with the adjusting dial by touching the display 5 Right hand ribbon Depending on the buttons selected in the left hand ...

Page 38: ...nt operating mode 3 Current welding program material shielding gas and wire diameter 4 Time and date A warning symbol is superimposed onto the welding process in segment 1 if the current welding process is not compatible with the current welding program Any unconfirmed error messages are shown in the status line 1 2 3 4 5 4 ...

Page 39: ...Installation and commissioning ...

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Page 41: ...mum equipment levels required for the welding task are then described MIG MAG gas cooled welding Power source Grounding earthing cable MIG MAG welding torch gas cooled Shielding gas supply Wire feed unit Interconnecting hosepack Wire electrode MIG MAG water cooled welding Power source Cooling unit Grounding earthing cable MIG MAG welding torch water cooled Shielding gas supply Wire feed unit Inter...

Page 42: ... connection The devices are designed for the mains voltage specified on the rating plate Devices with a nominal voltage of 3 x 575 V must be operated on three phase systems with earthed star point If your version of the appliance does not come with mains cables and mains plugs ready fitted these must be fitted by a qualified person in accordance with national standards The fuse protection for the ...

Page 43: ...If necessary obtain further information on the single phase power of the generator from the generator manufacturer Information on system compo nents The steps and activities described below include references to various system compo nents including Trolleys Cooling units Wire feed unit holders Wire feed units Interconnecting hosepacks Welding torches etc For more detailed information about install...

Page 44: ...ld be approx 30 mm 1 18 in longer than the phase conductors Power source Mains voltage Cable cross section USA Canada Europe TPS 320i nc 3 x 400 V AWG 12 4G 2 5 mm 3 x 460 V AWG 14 4G 2 5 mm TPS 400i nc 3 x 400 V AWG 10 4G 4 0 mm 3 x 460 V AWG 12 4G 4 0 mm TPS 500i nc 3 x 400 V AWG 8 4G 4 0 mm 3 x 460 V AWG 10 4G 4 0 mm CAUTION Risk of injury and material damage due to short circuits Short circuit...

Page 45: ...43 EN 3 4 5 3 4 5 9 8 7 6 2 6 ...

Page 46: ...ents are put together For detailed information about the individual steps please refer to the corresponding op erating instructions for the system components WARNING An electric shock can be fatal If the power source is connected to the mains electricity supply during installation there is a high risk of very serious in jury and damage Before carrying out any work on the device make sure that the ...

Page 47: ...5 EN Fixing the strain relief device for the interconnect ing hosepack Fixing the strain relief device to the trolley Fixing the strain relief device to the wire feed unit 1 6 2 3 4 5 1 2 3 4 1 2 1 3 4 2 ...

Page 48: ...e protective cap off the gas cy linder Briefly open the gas cylinder valve to blow off any dust or dirt Check the seal on the pressure regula tor Screw the pressure regulator onto the gas cylinder and tighten it Connect the shielding gas hose of the interconnecting hose pack to the pres sure regulator using the gas hose NOTE There is no cooling unit present in the case of gas cooled systems There ...

Page 49: ...packs are undamaged and correctly in sulated Open the wire drive cover Open the clamping lever on the wire drive Check that the welding torch is correct ly and completely tooled up Insert it marking at the top first into the wel ding torch connection on the wire feed unit Close the clamping lever on the wire drive Connect the coolant flow hose to the coolant flow connection blue Connect the coolan...

Page 50: ...rry out the following steps in accordance with the wire feed unit operating instructions Insert the feed rollers in the wire feed unit Insert the wirespool or basket type spool with adapter in the wire feed unit Feed in the wire electrode Set the contact pressure Adjust the brake 8 8 9 1 2 3 4 5 ...

Page 51: ...Welding ...

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Page 53: ... the torch trigger Hold the torch trigger Release the torch trigger GPr Gas pre flow time I S Starting current phase the base material is heated up rapidly despite the high thermal dissipation that occurs at the start of welding SL Slope the starting current is continuously lowered as far as the welding current and the welding current as far as the final current I Welding current phase uniform the...

Page 54: ...52 2 step mode 4 step mode 2 step mode is suitable for Tacking work Short weld seams Automated and robot welding t I I GPr GPo 4 step mode is suitable for longer weld seams t I I GPr GPo ...

Page 55: ... mode Special 4 step mode is particularly suitable for welding aluminium materials The spe cial pattern of the welding current curve takes account of the high thermal conductivity of aluminium I t I GPr GPo E I L S S I SL ...

Page 56: ...rameters section of this chapter Setting the weld ing process and operating mode Setting the welding process WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and understood the following documents these operating instructions all the operating instructions for the system components especially the safe ...

Page 57: ...s is displayed MIG MAG pulse synergic welding MIG MAG standard synergic welding Select the desired welding process Setting the operating mode Select the Operating mode button in the right hand ribbon An overview of the operating modes is displayed 2 step mode 4 step mode Special 4 step mode Select the desired operating mode 3 1 2 1 2 3 5 4 AlMg 5 4 5 ...

Page 58: ...verview of the filler metals is displayed Press the Change material settings button The first step of the filler metal wizard is displayed Select the desired filler metal by turning the adjusting dial Press Next or press the adjusting dial The next step of the filler metal wizard is displayed 1 2 3 AlMg 5 AlMg 5 1 2 3 4 5 5 AlMg 5 AlMg 5 AlSi 5 4 5 ...

Page 59: ...ss the adjusting dial The next step of the filler metal wizard is displayed Select the desired shielding gas by turning the adjusting dial Press Next or press the adjusting dial The confirmation step of the filler metal wizard is displayed 6 7 7 AlMg 5 AlMg 5 6 7 8 9 9 AlMg 5 AlMg 5 8 9 ...

Page 60: ...displayed Setting the weld ing parameters Select the Welding button in the left hand ribbon Select the desired welding parameter by turning the adjusting dial Press the adjusting dial to change the parameter The value of the parameter is displayed as a horizontal scale 10 10 AlMg 5 AlMg 5 10 1 2 3 AlMg 5 1 2 3 ...

Page 61: ...arameters are immediately ad justed accordingly Press the adjusting dial to call up the welding parameter overview Adjust the process parameters accordingly to make user or application specific set tings on the welding device Setting the shielding gas flow rate Open the gas cylinder valve Press the gas test button Shielding gas flows out Turn the adjusting screw on the underside of the pressure re...

Page 62: ...tric shock and from the wire elec trode emerging from the torch When pressing the torch trigger keep the torch away from your face and body do not point the welding torch at people make sure that the wire electrode does not touch any electrically conducting or earthed grounded parts such as the housing etc NOTE Parameters that have been set on a system component control panel e g wire feed unit or...

Page 63: ...able up to 5 operating points to be saved at the touch of a button The current welding settings are saved Activating Easy Job mode Select the Defaults button in the left hand ribbon Select the EasyJobs button The overview to activate deactivate EasyJob mode is displayed Select the EasyJobs on button 2 1 1 2 3 4 3 ...

Page 64: ...uttons are displayed Saving EasyJob operating points To save the current welding settings touch one of the EasyJob buttons for about 3 seconds The size and colour of the button changes After about 3 seconds the button is displayed with a frame The settings have now been saved The most recently saved settings will be active An ac tive EasyJob is indicated by a tick in the EasyJob button 7 5 1 ...

Page 65: ...ouch the corresponding EasyJob button briefly 3 seconds The size and colour of the button changes briefly it is then displayed with a tick If a tick is not displayed after touching an EasyJob button this means that there is no op erating point saved under this button 1 3 sec 1 1 3 sec 1 2 ...

Page 66: ...approx imately 5 seconds The button first changes its size and colour is displayed with a frame after about 3 seconds the saved operating point is overwritten with the latest settings is highlighted in red delete after a total of 5 seconds The EasyJob operating point has been deleted highlighted in red 1 1 5 sec ...

Page 67: ... on the welding process and welding program selected Before the start of welding the device automatically displays a standard value based on the programmed parameters During welding the actual value is displayed Material command value 1 Unit mm in Setting range 0 1 30 0 mm 2 0 004 1 18 2 Feeder command value 1 Unit m min ipm Setting range 0 5 max 2 19 69 max 2 Arc length correction for correcting ...

Page 68: ... is displayed Voltage recomm value 1 Unit V Setting range depends on the welding process and welding program selected Before the start of welding the device automatically displays a standard value based on the programmed parameters During welding the actual value is displayed Material command value 1 Unit mm in Setting range 0 1 30 0 mm 2 0 004 1 18 2 Feeder command value 1 for setting a harder mo...

Page 69: ...N The real setting range depends on power source and wire feeder used and on the welding programm 2 The real setting range depends on the welding program 3 The maximum value depends on the wire feeder used ...

Page 70: ... start and end of welding Starting current for setting the starting current for MIG MAG welding e g aluminium welding start up Unit of welding current Setting range 0 200 Factory setting 135 Start arc length correction for correcting the arc length at the start of welding Unit of welding voltage Setting range 10 10 Factory setting 0 shorter arc length 0 neutral arc length longer arc length Slope 1...

Page 71: ... welding current Setting range 0 200 Factory setting 50 End arc length correction for correcting the arc length at the end of welding Unit of welding voltage Setting range 10 10 Factory setting 0 shorter arc length 0 neutral arc length longer arc length Wire withdrawal for setting the wire withdrawal value composite value based on backward movement of wire and a time The wire withdrawal depends on...

Page 72: ...d welding loop with torch and torch hosepack wire feed units grounding earthing cable interconnecting hosepacks Performing R L adjustment Select the Process parameters button in the left hand ribbon Setting range 0 9 9 Factory setting 0 5 Fusion penetration stabiliser for setting the max permitted change in the wire feed speed so as to keep the fusion pen etration stable or constant with variable ...

Page 73: ...d step of the R L adjustment wizard appears Follow the displayed instructions IMPORTANT Contact between the earthing clamp and workpiece must be estab lished on a cleaned area of the workpiece Touch Next or press the adjusting dial or the torch trigger 2 4 0 3 1 7 AlMg 5 3 5 Make a ground earth connection to the workpiece Clean the workpiece surface before making a ground earth connection AlMg 5 4...

Page 74: ...ignment wizard appears Follow the displayed instructions Press the torch trigger or touch Next or press the adjusting dial After a successful measurement the current values are displayed 7 Remove the gas nozzle at the welding torch AlMg 5 6 7 9 Place the contact tube down firmly on the surface of the workpiece Press the torch key or Next to start the R L adjustment AlMg 5 8 9 ...

Page 75: ...ish AlMg 5 10 Cooling unit mode to determine whether a cooling unit is to be switched on or off or operated automatically Setting range eco auto on off depending on the cooling unit Factory setting auto Flow watchdog filter time for setting the time from when the flow watchdog responds until a warning message is output Unit s Setting range 5 25 Factory setting 5 Feeder inching speed for setting th...

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Page 77: ...Defaults ...

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Page 79: ... or vice versa Certain illustrations may also differ slightly from the actual control elements on your device However these controls function in exactly the same way WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and understood the following documents these operating instructions all the operating in...

Page 80: ...utton An overview of the available languages is displayed Select the desired language A small tick appears in the check box next to the language currently selected Press OK to exit the language selection button The welding parameters are displayed in the selected language 1 2 1 2 Language 4 3 4 3 4 ...

Page 81: ...Troubleshooting and maintenance ...

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Page 83: ...ide a suitable PE conductor connection for earthing grounding the housing and must NOT be replaced by any other screws which do not provide a reliable PE conductor connection Power source does not function Mains switch is on but indicators are not lit up Cause There is a break in the mains lead the mains plug is not plugged in Remedy Check the mains lead ensure that the mains plug is plugged in Ca...

Page 84: ... erly Remedy Check interconnecting hosepack No protective gas shield all other functions are OK Cause Gas cylinder is empty Remedy Change the gas cylinder Cause Gas pressure regulator is faulty Remedy Change the gas pressure regulator Cause The gas hose is not connected or is damaged or kinked Remedy Connect replace the gas hose or straighten out kinks Cause Welding torch is faulty Remedy Change t...

Page 85: ...p Cause Faulty inner liner in welding torch Remedy Check the inner liner for kinks dirt etc Cause The feed rollers are not suitable for the wire electrode being used Remedy Use suitable feed rollers Cause Feed rollers have the wrong contact pressure Remedy Optimise the contact pressure Wirefeed problems when using long hosepacks Cause Incorrect arrangement of hosepack Remedy Arrange the hosepack i...

Page 86: ...the cooling air ducts Updating firmware IMPORTANT To update the firmware you need a PC or laptop that is connected to the power source via Ethernet Get latest firmware e g from Fronius DownloadCenter File format rootX X XX svnXXXX official ffw Establish Ethernet connection between PC laptop and power source Transfer the firmware to the power source Disposal Dispose of in accordance with the applic...

Page 87: ...Appendix ...

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Page 89: ...al data on the rating plate applies For all machines with a permitted mains voltage of up to 460 V The standard mains plug allows the user to operate with a mains voltage of up to 400 V For mains voltages up to 460 V fit a mains plug permitted for such use or install the mains supply directly ...

Page 90: ... MAG 3 320 A Rod electrode 10 320 A Welding current at 10 min 40 C 104 F 40 60 100 320 A 260 A 240 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 30 0 V Rod electrode 20 4 32 8 V Open circuit voltage U0 peak U0 r m s 73 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbols S ...

Page 91: ...rent range I2 MIG MAG 3 320 A Rod electrode 10 320 A Welding current at 10 min 40 C 104 F 40 60 100 U1 380 460 V 320 A 260 A 240 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 30 0 V Rod electrode 20 4 32 8 V Open circuit voltage U0 peak U0 r m s 84 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emis...

Page 92: ... Rod electrode 10 320 A Welding current at 10 min 40 C 104 F 40 60 100 U1 380 460 V 320 A 260 A 240 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 30 0 V Rod electrode 20 4 32 8 V Open circuit voltage U0 peak U0 r m s 67 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbols S...

Page 93: ...mOhm Recommended earth leakage circuit breaker Type B Welding current range I2 MIG MAG 3 320 A Rod electrode 10 320 A Welding current at 10 min 40 C 104 F 40 60 100 U1 200 230 V 320 A 260 A 240 A U1 380 460 V 320 A 260 A 240 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 30 0 V Rod electrode 20 4 32 8 V Open circuit voltage U0 peak U0 r m s 68 V Degree of protection IP...

Page 94: ... MAG 3 400 A Rod electrode 10 400 A Welding current at 10 min 40 C 104 F 40 60 100 400 A 360 A 320 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 34 0 V Rod electrode 20 4 36 0 V Open circuit voltage U0 peak U0 r m s 73 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbols S ...

Page 95: ...rent range I2 MIG MAG 3 400 A Rod electrode 10 400 A Welding current at 10 min 40 C 104 F 40 60 100 U1 380 460 V 400 A 360 A 320 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 34 0 V Rod electrode 20 4 36 0 V Open circuit voltage U0 peak U0 r m s 83 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emis...

Page 96: ... A Rod electrode 10 400 A Welding current at 10 min 40 C 104 F 40 60 100 U1 575 V 400 A 360 A 320 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 34 0 V Rod electrode 20 4 36 0 V Open circuit voltage U0 peak U0 r m s 68 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbols S C...

Page 97: ...mOhm Recommended earth leakage circuit breaker Type B Welding current range I2 MIG MAG 3 400 A Rod electrode 10 400 A Welding current at 10 min 40 C 104 F 40 60 100 U1 200 230 V 400 A 360 A 320 A U1 380 460 V 400 A 360 A 320 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 34 0 V Rod electrode 20 4 36 0 V Open circuit voltage U0 peak U0 r m s 67 V Degree of protection IP...

Page 98: ...IG MAG 3 500 A Rod electrode 10 500 A Welding current at 10 min 40 C 104 F 40 60 100 500 A 430 A 360 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 39 0 V Rod electrode 20 4 40 0 V Open circuit voltage U0 peak U0 r m s 71 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbols ...

Page 99: ...urrent range I2 MIG MAG 3 500 A Rod electrode 10 500 A Welding current at 10 min 40 C 104 F 40 60 100 U1 380 460 V 500 A 260 A 360 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 30 0 V Rod electrode 20 4 32 8 V Open circuit voltage U0 peak U0 r m s 82 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC em...

Page 100: ... 3 500 A Rod electrode 10 500 A Welding current at 10 min 40 C 104 F 40 60 100 U1 575 V 500 A 430 A 360 A Output voltage range according to standard characteristic U2 MIG MAG 14 2 39 0 V Rod electrode 20 4 40 0 V Open circuit voltage U0 peak U0 r m s 71 V Degree of protection IP 23 Type of cooling AF Overvoltage category III Pollution level according to IEC60664 3 EMC emission class A Safety symbo...

Page 101: ...ended earth leakage circuit breaker Type B Welding current range I2 MIG MAG 3 400 A Rod electrode 10 400 A Welding current at 10 min 40 C 104 F 40 60 100 U1 200 230 V 500 A A A U1 380 460 V 500 A A A Output voltage range according to standard characteristic U2 MIG MAG 14 2 39 0 V Rod electrode 20 4 40 0 V Open circuit voltage U0 peak U0 r m s 71 V Degree of protection IP 23 Type of cooling AF Over...

Page 102: ...76 800 4 075 178 800 4 075 179 800 4 075 180 800 4 075 178 4 075 179 4 075 180 TPS 320i MV nc 4 075 172 830 TPS 320i 600V nc 4 075 172 970 TPS 320i Pulse nc 4 075 178 830 TPS 320i Pulse 600V nc 4 075 178 970 TPS 400i MV nc 4 075 174 830 TPS 400i 600V nc 4 075 174 970 TPS 400i Pulse MV nc 4 075 179 830 TPS 400i Pulse 600V nc 4 075 179 970 TPS 500i MV nc 4 075 176 830 TPS 500i 600V nc 4 075 176 970 ...

Page 103: ...7 41 0002 0068 42 0300 1511 42 0001 4042 42 0405 0876 42 0405 1076 42 0300 2456 4 071 166 Z 4 071 168 Z 4 071 178 Z 4 071 267 Z 43 0003 1241 43 0001 1187 43 0004 0987 42 0405 0805 42 0407 0053 43 0004 2071 43 0004 4340 43 0004 4390 33 0010 0401 33 0010 0403 33 0010 0406 42 0405 0754 42 0201 3189 42 0405 0875 43 0004 4354 42 0405 2006 42 0409 0007 43 0001 3445 43 0001 3443 4 071 177 Z 4 071 391 Z 3...

Page 104: ...0004 4395 42 0405 2067 4 071 190 Z BY2 0201 3852 42 0405 0885 42 0405 0887 42 0405 0889 42 0405 0886 42 0401 1113 42 0401 0886 42 0401 1118 ROB COMPACT Roboter Interface FB Inside i M4x8 M3x12 M5x12 4 044 014 ...

Page 105: ...3852 Conn pl rob comp anthracite 42 0405 0885 Module mounting Rob Int Comp Valox 357X black 42 0405 0887 Holder D3 6mm Valox 357X 42 0405 0889 Terminal D3 6mm Valox 357X 42 0405 0886 Screen Rob Int Comp Lexan 923A V0 42 0401 1113 PT screw 4x8 Torx gr Plastic screw 42 0401 0886 SCREW PT K30X12 TORX SW VZ 42 0401 1118 Screw 5x12 Torx Gr Screw self tapping ...

Page 106: ... 1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of our Sales service partners and Locations ...

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