Fronius FK 5000, Operating Instructions Manual

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5
EN
Contents
Safety rules ................................................................................................................................................ 7
General ................................................................................................................................................. 7
Proper use ............................................................................................................................................ 7
Environmental conditions...................................................................................................................... 7
Obligations of the operator.................................................................................................................... 8
Obligations of personnel ....................................................................................................................... 8
Mains connection.................................................................................................................................. 8
Protecting yourself and others .............................................................................................................. 8
Noise emission values .......................................................................................................................... 9
Danger from toxic gases and vapours .................................................................................................. 9
Danger from flying sparks..................................................................................................................... 10
Risks from mains current and welding current...................................................................................... 10
Meandering welding currents................................................................................................................ 11
EMC Device Classifications.................................................................................................................. 12
EMC measures ..................................................................................................................................... 12
EMF measures...................................................................................................................................... 12
Specific hazards.................................................................................................................................... 13
Requirement for the shielding gas ........................................................................................................ 14
Danger from shielding gas cylinders..................................................................................................... 14
Danger from escaping shielding gas..................................................................................................... 14
Safety measures at the installation location and during transport ........................................................ 15
Safety measures in normal operation ................................................................................................... 15
Commissioning, maintenance and repair.............................................................................................. 16
Safety inspection................................................................................................................................... 16
Disposal ................................................................................................................................................ 16
Safety symbols...................................................................................................................................... 16
Data protection...................................................................................................................................... 17
Copyright............................................................................................................................................... 17
General 19
General ...................................................................................................................................................... 21
Device concept ..................................................................................................................................... 21
Variants................................................................................................................................................. 21
Scope of supply .................................................................................................................................... 21
Field of application ............................................................................................................................... 21
Validity of "General Delivery and Payment Conditions"........................................................................ 21
Service life of the coolant pump............................................................................................................ 21
Information about the coolant ............................................................................................................... 22
Information on leaks.............................................................................................................................. 22
General ................................................................................................................................................. 22
Warning notices on the device.............................................................................................................. 23
Options....................................................................................................................................................... 24
General ................................................................................................................................................. 24
Coolant temperature monitoring and flow monitoring ........................................................................... 24
Coolant filter.......................................................................................................................................... 24
Front coolant connections..................................................................................................................... 24
Duo filter mounting / coolant connections............................................................................................. 24
Connections and mechanical components 25
Connections and mechanical components ................................................................................................ 27
Connections and mechanical components ........................................................................................... 27
Installation and commissioning 29
Before installation and commissioning....................................................................................................... 31
Safety.................................................................................................................................................... 31
Setup regulations.................................................................................................................................. 31
Information about the coolant ............................................................................................................... 32