Fronius FDV 15 MF Operating Instructions Manual Download Page 1

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FDV 15 MF

Operating Instructions

Carriage

42,0410,1653 V07 - 04072016

Perfect Welding

/ Solar Energy

/ Perfect Charging

Summary of Contents for FDV 15 MF

Page 1: ...FDV 15 MF Operating Instructions Carriage EN 42 0410 1653 V07 04072016 Perfect Welding Solar Energy Perfect Charging...

Page 2: ......

Page 3: ...guide rails 16 Fitting the brushes option 17 Fitting the lateral guides Option 18 Fitting lateral guides with flexible guide rail Option 19 Connecting the charger to the mains supply 20 Charge the bat...

Page 4: ...intervals 29 Recommended lubricants 29 Driving vehiclecomponents 30 FDV MF charger 31 Battery pack 31 Disposal of components 31 Technical data 32 FDV 15 MF 32 FDV MF charger battery pack 32 AC AC vol...

Page 5: ...nter changeable battery pack The control unit is integrated into the driving vehicle Driving vehicle FDV 15 MF Principle Driving vehicle FDV 15 MF is a portable battery powered longitudinal truck with...

Page 6: ...equipment should therefore be undertaken without first consulting the manufacturers and receiving written approval Conversions or modifications The operating instructions help you to use the carriage...

Page 7: ...5 kg 2009 FDV 15 MF 8 045 369 20 25 9502 Do not dispose of used chargers with domestic waste Dispose of them according to safety rules Do not use the functions until you have fully read all the operat...

Page 8: ...15 MF scope of supply Scope of supply 6 7 5 1 2 4 3 1 Driving vehicle FDV 15 MF 2 Rear guide rail 3 Front guide rail 4 Universal torch holder 5 Allen keys 5 4 3 2 6 Battery pack 14 4 V 3 Ah 7 Charger...

Page 9: ...ush 48 0005 1424 This accessory comprises two parts Brush bracket and 1x brush Options For workpieces with very rough surface Stainless steel drive wheel 48 0005 1602 article number inclu des 1 pc sta...

Page 10: ...l guide magnetic 48 0005 1891 2 3 Lateral guide with guide rail 4 Guiding arm for flexible rail 1850 mm 72 84 in 2 pc 48 0005 1896 5 Flexible guide rail 1850 mm 72 84 in 48 0005 1894 6 Magnet block fo...

Page 11: ...adjustment unit Horizontal torch adjustment unit On board control unit Guide wheels Lifting eye for securing the driving vehicle Truck with 4 wheel drive Battery pack 14 4V 3Ah Driving vehicle FDV 15...

Page 12: ...range 5 150 cm min 2 Control unit ON OFF toggle switch For switching the driving vehicle con trol unit on and off 3 Control unit ON signal lamp Permanently lit Control unit ready for use Flashing Bat...

Page 13: ...ains cable For connection to the mains supply 230 240V 5 Charger docking station lower recess For inserting the battery pack 6 Charger docking station upper recess For locking the battery pack 7 Batte...

Page 14: ...from falling The load securing device must be designed for the total weight of the vehicle The manufacturer accepts no liability for any damage to persons or property resulting from vertical use of th...

Page 15: ...the PE overhead position is prohibited Guidance of the driving vehicle Guidance on outside vertical surface Guidance on inside vertical surface The guide wheels automatically track the torch in the f...

Page 16: ...welding torch must only be placed on the upper side Guidance of the driving vehicle continued Guidance on outside vertical surface Guidance on angle piece vertical or rail Guidance on outside of curv...

Page 17: ...net Lateral guide for flexible rail 2 pc 1850 mm 72 84 in Magnet block for guiding rail Guiding for flexible rail 1850 mm 72 84 in IMPORTANT 10 magnet blocks per rail are necessary Lateral guide with...

Page 18: ...screws and a 5 5 shim to attach the guide rails to the driving vehicle 2 Tighten the screws using a size 5 allen key See Adjusting the guide wheels for information on how to set the guide wheels Prepa...

Page 19: ...x 14 a screws using a size 5 allen key 2 Attach the brush brackets as shown 3 Fit and tighten the M5 x 14 screws a and the shims 4 Fit the brush to the front or rear brush bracket using M6 screws b N...

Page 20: ...he FDV 15 carriage are fastened with the M5 x 14 fixing screws with washer The lateral guides are mounted on both front sides of the carriage Tighten the fixing screws with a size 5 allen key Lateral...

Page 21: ...gnet blocks are necessary for one rail 1850 mm 72 84 in to ensure a secure fit The rails can be mounted on the magnetic blocks in the following way by forming a butt joint by forming a lap joint Mount...

Page 22: ...rger is designed for a supply voltage of 230 V Directly con necting the charger to a 110 120 V mains supply can cause serious material damage Ensure that the charger is always operated using the corre...

Page 23: ...rges up The signal lamp flashes GREEN during the charging process IMPORTANT The battery pack is fully charged after a charging time of 45 minutes The GREEN signal lamp is then lit permanently 3 Once t...

Page 24: ...le must be free of objects which can be attracted by the magnet The rubber elements of the drive wheels must be undamaged and free of swarf The guide wheels must be clean undamaged and free of welding...

Page 25: ...rty resulting from vertical use of the driving vehicle with out a load securing device Check the cable 2 Make sure the cable is kept perma nently taut 1 Undo the fastening screw a on the torch holder...

Page 26: ...hose pack it must not come into contact with the floor use balancers and hose pack holders e g Universal hose pack holder Hose pack handling Fix the hose pack as illustrated IMPORTANT Make sure the ho...

Page 27: ...ing documents these operating instructions all the operating instructions for the system components especially the safety rules The following activities and work steps apply to the installed system Al...

Page 28: ...witch to the STOP 0 position IMPORTANT Never leave the machine unattended particularly when it is moving automatically 2 Carry out a visual check during the test run 3 Make any necessary corrections w...

Page 29: ...ve cable strain suspend Cause Insufficient magnetic force Sheet too thin must be at least 4 mm thick Insufficient magnetic force Too big a gap s 6 mm vehicle raised from the ground by an obstacle or u...

Page 30: ...rt RIGHT toggle switch is in the STOP position Remedy Turn the toggle switch to the required direction Cause Traversing speed is set to 0 Remedy Set the traversing speed Cause Drive system faulty Reme...

Page 31: ...N number Comment Lubricating grease KP 2 K 51502 51825 Lithium basedgrease Lubricating oil CLP32 100 51517 Part 3 ISO VG 32 100 Conductive paste Item number 48 0009 0157 Recommended lubricants IMPORTA...

Page 32: ...30 Driving vehicle components K K E K K B B A A K E E K K...

Page 33: ...ce life and increase self discharge Charger FDV MF with battery pack J I J Special notes on NiMH battery packs The performance of NiMH battery packs is considerably reduced in ambient tempe ratures ou...

Page 34: ...orch horizontal vertical 28 mm 28 mm Adjustable range of guide wheels 72 mm Net weight without battery 5 5 kg Technical data FDV 15 MF Charger supply voltage 230V AC Battery charging time 45 min Min b...

Page 35: ...33 FDV 15 MF dimensions A 220 mm B 220 248 mm C 208 280 mm D 28 5 mm E 24 mm F 228 256 mm G 29 mm H 24 mm I 16 mm A B C D E F G H I...

Page 36: ...34...

Page 37: ...1 Spare parts list circuit diagram FDV 15 MF GB...

Page 38: ...2...

Page 39: ...1 Carriage FDV 15 MF 8 045 369...

Page 40: ...2 48 0005 1207 48 0005 1691 Carriage FDV 15 MF 8 045 369...

Page 41: ...netic 2 pc Art Nr 48 0005 1891 2 3 Lateral guide with guide rail 4 Guide arm for flexible guide rail 1850 mm 72 84 in 2 pc Art Nr 48 0005 1896 5 Flexible guide rail 1850 mm 72 84 in Art Nr 48 0005 189...

Page 42: ...4 FDV 15 MF...

Page 43: ...5 EU Declaration of conformity...

Page 44: ...6 FRONIUS INTERNATIONAL GMBH TechSupport Automation www fronius com addresses www fronius com...

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