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P322mane.fm

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SAFETY INSTRUCTIONS 

Read these instructions carefully. Failure to follow these instructions can result in severe personal injury.

Operation with battery 

Environment protection:

• Do not dispose of used batteries in the household refuse, 

water or by burning them. 
FROMM distributors offer an environment friendly battery 
disposal service.

Danger of shortcircuit:

• Do not store batteries together with metal objects.
• Do not open batteries and store them only in dry and frost-

proof rooms. The maximum ambient temperature is 50°C. 
Keep dry at all times.

• Never charge a damaged battery. Replace by a new one 

immediately.

Eye injury hazard

Failure to wear safety glasses with side shields can result in
severe eye injury or blindness. Always wear safety glasses with
side shields which conform to ANSI Standard Z87.1.

Operation

Tool must not be used by persons not properly trained in their use.
Before tensioning strap, read and understand the tool operating
instructions. Failure to follow the operating instructions or improper
load positioning could result in strap breakage.
Become familiar with your tool and keep fingers away from areas
that can pinch or cut.

Joints

You are fully responsible to review the joints made by your tool.
Become familiar with the seal control and seal adjustment
described in this operation manual. Misformed joints may not
secure the load and could cause serious injury. Never handle or
ship any load with improperly formed joints.

Dispensing strap

Only dispense strap from a dispenser specifically designed for
strap.
Tuck strap end back into dispenser when not in use.

Strap warnings

Never use strap as a means of pulling or lifting loads. Failure to
follow these warnings can result in severe personal injury.

Strap breakage hazard

Improper operation of the tool, excessive tensioning, using strap
not recommended for this tool or sharp corners on the load can
result in a sudden loss of strap tension or in strap breakage during
tensioning, which could result in the following:

• A sudden loss of balance causing you to fall.
• Both tool and strap flying violently towards your face.

Note as follows:

• If the load corners are sharp, use edge protectors.
• Place the strap correctly around a properly positioned 

load.

• Positioning yourself in-line with the strap, during 

tensioning and sealing, can result in severe personal 
injury from flying strap or tool. When tensioning or sealing, 
position yourself to one side of the strap and keep all 
bystanders away.

• Use the correct strap quality, strap width, strap gauge and 

strap tensile strength recommended in this manual for 
your tool. Using strap not recommended for this tool can 
result in strap breakage during tensioning.

Cutting tensioned strap

When cutting strapping, use the proper strapping cutter and keep
other personnel and yourself at a safe distance from the strap.
Always stand to side of the strap, away from the direction the
loosened strap end will fly. Use only cutters designed for strap and
never hammers, pliers, hacksaws, axes, etc.

Fall hazard

Keep your working area tidy. Untidiness of your working area may
cause a risk of injury. Maintaining improper footing and/or balance
when operating the tool can cause you to fall. Before tensioning
and especially in elevated areas, always establish good balance.
Both feet should be securely placed on a flat, solid surface,
especially when working in elevated areas. Do not use the tool
when you are in an awkward position.
Pay attention to the rules and regulations for preventions of
accident which are valid for the work place.

Tool hazards

A well maintained tool is a safe tool!
Check tool regularly for broken or worn parts. Do not operate a
tool with broken or worn parts.
Never modify any tool. Modification can result in severe bodily
injury.

Summary of Contents for 43.2124.01

Page 1: ...e machine P322 is in conformity with the following standard or standardised documents 98 37 EEC FROMM Holding AG Hinterbergstrasse 26 CH 6330 Cham 12 08 2005 R Fromm Director OPERATION MANUAL SPARE PA...

Page 2: ...ime 9 5 3 Feeding the strap around the package 9 5 4 Inserting the strap 10 5 5 Tensioning the strap 10 5 6 Sealing of the joint 11 5 7 Removing the tool 11 5 8 Seal Control 11 6 CHART OF TYPES 12 7 E...

Page 3: ...n of the tool excessive tensioning using strap not recommended for this tool or sharp corners on the load can result in a sudden loss of strap tension or in strap breakage during tensioning which coul...

Page 4: ...cceleration typically amounts to less than 2 5m s2 This value was determined according to DIN EN 28 662 T1 01 93 Strap material Strap qualities PET Polyester and PP Polypropylene plain or embossed Use...

Page 5: ...H HK HR I IL IND IR IRQ IS JOR KSA KWT L LAR LT LV MA MC MK MOC N NL P PK PE PL PRC PY RA RCH RI RL RO ROK ROU RP RUS S SK SLO SYR THA TN TR UA UAE YU YV Z ZA ZW N5 4416 220 240V 50 60Hz BRN BRU CY EA...

Page 6: ...wearing plate can be ordered together with the fastening screws under item number P32 0111 3 4 Suspension When working stationary the P322 can be suspended at a spring loaded balancer by using a suspe...

Page 7: ...5 Turning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning buttons the adjustment can only be changed with the allen key 2mm that comes with the...

Page 8: ...inserting the battery the status of the charge is displayed shortly Displaying of the status of the battery charge by LED Green blinking full Green yellow blinking 3 4 full Yellow blinking 1 2 full Ye...

Page 9: ...cted with the right adjusting knob Turning clockwise increases turning counterclockwise decreases the tensioning force and the tensioning speed resp The tensioning force on the minimum setting is 400...

Page 10: ...en release it again after the desired strap tension has been reached The tensioning operation can be interrupted and restarted at any time During tensioning the LED lights green Do not press the switc...

Page 11: ...right backwards and off the strapping 5 8 Seal Control A regular control of the seal is necessary The seal can be examined visually Make a seal peel it apart and examine it as follows Correct seal The...

Page 12: ...12 0 65 1 05 12 mm 0 65 1 05 mm 026 041 43 2123 P322 12 7 0 40 0 64 12 7 mm 1 2 0 4 0 64 mm 016 025 43 2124 P322 12 7 0 65 1 05 12 7 mm 1 2 0 65 1 05 mm 026 041 43 2131 P322 13 0 40 0 64 13 mm 0 4 0 6...

Page 13: ...s P32 1228 and P32 1229 and remove them from the tensioning body Remove the grippers from the tensioning body Assembling Assembling in opposite order Observe the following Lubricate the internal tooth...

Page 14: ...p gripper under the welding gripper P32 1053 until it touches the parallel pin N2 2110 Press down lever P32 1406 Disassemble the safety ring N2 1121 from the bolt P32 1028 remove the bolt from the wel...

Page 15: ...r and the driver with Esso Beacon 2 8 3 Adjustment of the coupler P32 1250 The coupler is adjusted in our works In case of replacing the seesaw lever the coupler or the lever body the coupler has to b...

Page 16: ...ct at any time in order to improve its quality 10 APPROPRIATE USE The tool model P322 has been designed to strap packages with plastic strapping exclusively The warranty liability excludes non appropr...

Page 17: ...P32 1401 N2 2110 P32 1050 N2 2188 N2 2188 N3 1172 N3 2106 N3 1172 N2 2187 P32 1217 P32 1218 P32 1220 P32 1229 P32 1228 P32 1225 P32 1226 P32 1227 N3 2346 P32 1238 N4 9159 N2 4902 N1 6503 N1 1904 N3 3...

Page 18: ...3174 N3 3174 N2 2443 P32 0139 N2 5294 P32 1403 N2 5295 N2 5157 P32 1402 N2 5296 P32 1410 P32 1249 N2 2193 P32 1206 P32 1251 N2 1121 P32 1252 N1 6504 N1 1553 P32 1029 P32 1027 N3 1702 6x N1 6504 N1 13...

Page 19: ...32 0118 N2 2145 P32 1044 Loctite 603 Loctite 222 ESSO Beacon 2 Molycote BR2 plus Kl ber Isoflex Alltime SL2 Kl ber Isoflex NBU 15 N3 1157 N2 2122 N2 2122 N2 2119 P32 1411 P32 0140 P32 1412 N2 5235 P32...

Page 20: ...32 1122 N5 1129 N6 6271 P32 1121 P32 1120 N3 1158 P32 1119 N1 6331 P32 1037 N3 1159 Loctite 603 Loctite 222 ESSO Beacon 2 Molycote BR2 plus Kl ber Isoflex Alltime SL2 Kl ber Isoflex NBU 15 N1 6331 N2...

Page 21: ...8 4 SECURITY RING 5 D9 N2 1606 1 SPRING RING SW6 A21 N2 1610 P32 0138 1 SPRING RING SB44 B15 N2 1801 P32 0138 1 TENSIONING RING 4 C14 N2 2110 P32 1401 1 PARALLEL PIN 4 m6 X 10 B2 N2 2119 P32 0140 1 PA...

Page 22: ...IECE B7 N4 9108 1 ADHESIVE LABEL 54 X 12 X 0 1 A21 N4 9159 1 LABEL CE C6 N5 1129 P32 0107 1 ELECTRIC MOTOR B24 N5 1129 P32 0108 1 ELECTRIC MOTOR A19 N5 2322 P32 1413 2 MICRO SWITCH D20 N5 2702 1 COVER...

Page 23: ...0106 1 BUSBAR B22 P32 1114 P32 0106 1 BUSBAR A22 P32 1118 P32 0106 1 CONNECTING PLATE A24 P32 1119 P32 0107 1 PINION B23 P32 1120 P32 0107 1 FELT WASHER B23 P32 1121 P32 0107 2 TORSIONAL STOP B24 P32...

Page 24: ...ER A9 P32 1406 P32 0142 1 LEVER B7 P32 1407 P32 0138 1 COVER B7 P32 1408 P32 0138 1 HOOK B17 P32 1409 P32 0138 1 ARM B16 P32 1410 P32 0138 1 COUPLER C10 P32 1411 P32 0138 1 LEVER C18 P32 1412 P32 0140...

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