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Boiler Maintenance 

Cleaning and Maintenance 

 

 

page 24 

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B 034 00 04

 

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4.1.2 

Maintenance schedule for safety devices 

No. 

Component / Maintenance Operation 

Interval 

System pressure 

 

Read off the system pressure on the pressure gauge. 

 

The value must be over the pre-stressed pressure of the 
expansion tank by 20%  

 

See the expansion tank operating instructions 

If the system pressure is less: 

 

Top up the water 

  If this occurs frequently it indicates that the heating system is 

not sealed correctly. Call a service engineer. 

If large pressure fluctuations are observed: 

  Have the expansion tank checked. 

Back-fire flap 

 

Check the seal and the efficiency of the back-fire flap. 

Safety valve 

(provided by the 

customer)

 

 

Check the safety valve as per the manufacturer's 
instructions. 

 

See the expansion tank operating instructions. 

Safety battery valve 

 

Pull the safety valve sensor out of its immersion sleeve. 

 

Hold the sensor in a heated water tank fitted with a temperature display. 

 

Heat the water until the temperature reaches the setpoint value for the 
valve. 

 

At this temperature the valve must open and allow cold water to flow 
into the safety battery. 

 

After the test, push the valve sensor back into its immersion sleeve. 

 

Check that water is flowing out of the safety battery drain pipe. 

 

Clean or change the valve if it leaks. 

  Risk of scaling in the safety heat exchanger. 

 

If the heat exchanger is badly scaled, the flow-through will be very small. In this case the 
heat-exchanger must be descaled by a specialist company. 

3-M 

Safety temperature limiter (STB) 

 

Pull the STB capillary sensor out of its immersion 
sleeve. 

 

Hold the sensor in a heated water tank fitted with a  
temperature display. 

 

Heat the water until the temperature reaches the 
setpoint value (approx. 100 

°C) for t

he STB.  

 

The system will shutdown and a fault message will 
be displayed. 

  If the system does not shutdown, the STB is 

defective and must be changed immediately. 

Resetting the STB by hand: 

 

Allow the sensor to cool down and then screw the cap off the STB. 

 

Reset the safety temperature limiter by pressing with a screw-driver. 

Heating EMERGENCY STOP 
switch 

 

Test the efficiency of the emergency stop switch for 
the heating. 

Summary of Contents for Turbomat 320

Page 1: ...Read and follow the operating instructions and safety information Edition 11 2004 Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606...

Page 2: ...system 12 3 2 Heating up the boiler 12 3 2 1 Switching on the system 12 3 2 2 Switching on the boiler 12 Heating with the automatic igniter 12 Heating without the automatic igniter 13 3 2 3 Controlli...

Page 3: ...6 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 I 6 Appendix 27 6 1 Preparing to test emissions 27 6 2 Maintenance instructions for hydraulic equipment 28 6 3 Addresses...

Page 4: ...gear cabinet with integrated controller 7 Selector switch for induced draught fan AUTO The induced draught fan is switched on and off by the controller 0 The induced draught fan is switched off MANUA...

Page 5: ...g Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 5 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 1 8 9 10 11 12 13 14 15...

Page 6: ...uly 1988 For Austria waste wood conforming to NORM M 7133 Designation Description W20 air dried W30 requires storage W35 requires limited storage W40 damp Water content W50 wet G30 Fine waste wood for...

Page 7: ...er will be operated all fire police and electrical regulations must be observed 2 2 1 Official approval and reporting obligations NOTE Each heating system must be officially approved In Austria New in...

Page 8: ...General Information Safety devices page 8 a B 034 00 04 a 2 2 3 Safety devices B C 3 4 1 A 2 5 7 6...

Page 9: ...overloads 6 Power supply fuses 7 Motherboard fuses Properly fuse the control system and any electronic components When changing fuses fit fuses with the rated current specified Devices for preventing...

Page 10: ...for any loss of draught Dust can be sucked up by the chimney and expelled into the open air Take the following precautions Only open the door when a fault is present Before starting any maintenance w...

Page 11: ...em over heats and the safety devices fail to operate proceed as follows Close all the doors on the boiler Shut down the boiler by pressing the STOP key Do not use the main switch Open all mixer taps S...

Page 12: ...devices are correctly fitted and are fully efficient See 2 3 Safety devices Check that there is sufficient ventilation and venting See the set up instructions for the Turbomat 320 500 3 2 Heating up...

Page 13: ...ey 2 The heating system is controlled via the control system according to the selected mode 3 2 3 Controlling the boiler Necessary control steps Displaying or modifying parameters See the instruction...

Page 14: ...of electric shock Shut down the boiler using the STOP key and allow it to cool down Switch off the main switch and take precautions to prevent accidental switching on Work on electrical components mus...

Page 15: ...fore you start to clean the combustion chamber Mark the position of the thermocouple Loosen the clamps and pull out the thermocouple After maintenance Carefully clean any tar or soot deposits from the...

Page 16: ...intenance Operation Interval 1 Chamber heat exchanger 2 Induced draught fan flue gas return FGR 3 Combustion air blower fan Overall visual inspection Clean all components where necessary Change defect...

Page 17: ...l screws so that the ash which has fallen into the ashcan is fed out If your system is not fitted with automatic ash removal you must shovel the ash out of the chamber by hand The ash removal screws o...

Page 18: ...ion from the inspection cover Unscrew the wing nuts from the inspection cover and remove the cover Check the pipe for dirt and deposits Clean where necessary 13 Servomotors drives door contact switch...

Page 19: ...the burn out opening 1 between the chamber and the heat exchanger Refit the cover 2 flue Check that the automatic heat exchanger cleaning system operates smoothly Check the area for dirt and deposits...

Page 20: ...ustion chamber Working from tunnel door carefully clean the upper vault with the cleaning brush Working from the tunnel door carefully clean the underside of the middle vault with the cleaning brush W...

Page 21: ...e Clean any deposits from the sensor with a soft cloth Check that the spacer pipe is free 19 Heat exchanger cover 20 Tunnel door combustion chamber door Check the fibre glass seal fits perfectly on th...

Page 22: ...lower fan screws Mark the position of the flange Take out the blower and clean the blower wheel with a brush When you refit the unit use the marks made previously 24 Heat exchanger ash removal Grease...

Page 23: ...l 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 4 Emptying theash can Heat exchanger ash removal Combustion chamber ash removal Unscrew the wing nuts on t...

Page 24: ...until the temperature reaches the setpoint value for the valve At this temperature the valve must open and allow cold water to flow into the safety battery After the test push the valve sensor back in...

Page 25: ...g service life with a summer service Regular maintenance and servicing by a heating specialist will ensure a long trouble free service life for your heating system Regular servicing will ensure that y...

Page 26: ...tion is made between a fault and a warning A fault has the same effect as an EMERGENCY STOP and shuts down the system immediately A warning on the other hand shuts down the system in a controlled mann...

Page 27: ...piping and the chimney System performance must be measured at full load and at partial load In the last two days before the test system output must be increased to approximately the rated output of th...

Page 28: ...Check the return filter for dirt Clean where necessary Change the filter cartridge where necessary 5000 or annually Change the oil Change the return filter and the vent filter sets To change the oil...

Page 29: ...7248 606 600 info froeling com www froeling com Edition 02 06 2005 6 6 3 Addresses 6 3 1 Manufacturer s address Fr ling Heizkessel und Beh lterbau GesmbH Industriestra e 12 A 4710 Grieskirchen AUSTRI...

Page 30: ...ge Directive Electromagnetic Compatibility EMC Directive Reference Standards and Guidelines NORM EN 729 2 NORM EN 303 5 Welding Quality Specifications Sections 4 2 1 and 4 2 6 in accordance with point...

Page 31: ...our notes Fr ling Boiler and Container Making GmbH Industriestra e 12 A 4710 Grieskirchen page 31 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Edition 02 06 2005 6 6 5...

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